Technician Machine Setter

NOVARES•Walworth, WI

1d•Onsite

About The Position

The Machine Setter (Technician) is responsible for setting up, operating, and optimizing plastic injection molding equipment to ensure safe, efficient, and high-quality production. This role plays a critical part in minimizing downtime, improving process performance, and supporting production goals. Technicians at higher levels take on increased responsibility for troubleshooting, training, and process improvement.

Requirements

Strong commitment to safety, quality, and continuous improvement
Mechanical aptitude and troubleshooting skills
Attention to detail and accuracy
Ability to work independently and as part of a team
Strong problem-solving abilities and adaptability
Willingness to learn and share technical knowledge

Responsibilities

Prepare molds, tooling, and equipment for production changeovers in compliance with safety and quality standards
Review production schedules and prioritize setups
Perform mold changes, including installation/removal of tooling, auxiliary equipment, and peripherals
Set machines according to technical specifications and production requirements
Ensure machines are properly supplied with raw materials
Perform startup checks to ensure safety, correct materials, and required documentation are in place
Verify workstation setup and maintain organization and cleanliness (5S)
Validate production readiness through sample inspections (dimensional and visual checks)
Minimize scrap and ensure efficient startup to full production
Monitor machine performance, process parameters, and cycle times
Troubleshoot equipment and process issues to maintain quality and efficiency
Make adjustments to correct deviations and prevent defects
Investigate recurring interruptions and implement preventive solutions
Document process changes, issues, and corrective actions
Perform routine preventive maintenance (Level 1)
Ensure machines and equipment are in good working condition
Report or escalate issues requiring advanced maintenance support
Participate in Lean manufacturing and continuous improvement initiatives
Identify and implement process improvements to reduce scrap and improve efficiency
Support efforts to optimize cycle times and overall equipment performance
Provide technical support to operators and production teams
Train and mentor operators, leads, and other technicians
Identify skill gaps and support development of training plans
Assist in resolving complex technical or quality issues
Support new product launches, trials, and process development
Help update and improve technical documentation and standards