Technical Project Manager

ERMCO•Dyersburg, TN
•Onsite

About The Position

The Technical Project Manager (Process Engineering and Continuous Improvement) is responsible for developing and executing a portfolio of projects and initiatives that enable the Single-Phase Pole Plant to achieve its strategic objectives including being viewed as the Most Valued Partner with its customers. The TPM will lead a team of Technical Process Engineers and be a key member of the Pole Plant Leadership team, reporting to the Pole Plant General Manager.

Requirements

  • Experience in transformer manufacturing or similar high-mix industrial manufacturing environments preferred.
  • 8 to 10 yrs of leadership in Operations, Engineering, Quality or Continuous Improvement.
  • PMP and/or Lean/Six Sigma certification (Green Belt/Black Belt) preferred or willingness to obtain.
  • Experience leading Continuous Improvement initiatives and building CI Project Pipelines.
  • Experience leading Kaizen or other focused improvement activities.
  • Strong collaboration skills, ability to drive execution through positive influence.

Responsibilities

  • Lead the full lifecycle of manufacturing and technical projects from chartering through implementation and sustainment, ensuring delivery on time and within constraints (scope/cost/resources).
  • Establish project governance: charters, milestones, tollgates, RAID logs, change control, and stakeholder communication cadence.
  • Drive cross-functional alignment and execution across Ops, Engineering, Quality, Supply Chain, Planning/Scheduling, Maintenance, and EHS.
  • Translate business objectives into measurable targets using KPIs (throughput, lead time, WIP, FPY, scrap/rework, schedule adherence, OTD).
  • Establish financial and operational business cases for major projects and verify realized benefits following implementation.
  • Maintain a pipeline of projects that support the Pole Plant in achievement of best-in-class Safety, Quality, Delivery and Cost results.
  • Champion and build a Continuous Improvement Culture that engages the full workforce around improvement, in all aspects of the business.
  • Working closely with engineering and manufacturing, supports the addition of new equipment and processes including automation.
  • Develops a high-performing Process Engineering Team that is integrated into the Pole Plant.
  • Diagnose and improve end-to-end system flow using modern Lean tools.
  • Map and redesign material and information pathways (routing, kitting, replenishment triggers, scheduling logic, shortages signaling) to reduce waiting, batching, expediting, and firefighting.
  • Partner with planning/scheduling to improve schedule quality (constraint-based thinking, realistic load, execution discipline).
  • Lead Lean deployments: value stream mapping, line balancing, pull systems (Kanban), standard work, visual management, and point-of-use organization.
  • Build sustainment mechanisms: tiered daily management, Gemba routines, standard work audits, and leader standard work.
  • Ensure improvements align with Quality Systems: control plans, process checks, layered audits, NCR/CAPA workflows, and mistake-proofing.
  • Partner with Quality/Engineering to reduce defect escape and rework through improved process capability and controls.
  • Identify risks early and develop mitigation plans (technical, operational, safety, quality, schedule, supply).
  • Lead change management: training plans, standard work updates, adoption verification, and sustainment routines.
  • Communicate clearly to leadership: concise updates with facts, options, and tradeoffs.
  • Develop Process Engineers’ capability in modern lean tools and problem-solving approaches.
  • Conduct regular 1:1s and development planning; build a strong bench of technical talent for growth and ramps.
  • Provide direct leadership, supervision, and development of a team of Process Engineers, including goal setting, prioritization, performance management, and coaching.
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