Staff Mechanical Engineer - Electronics Packaging and Rugged Design

Ametek, Inc. • Wayne, NJ

2d

About The Position

The Principal Mechanical Engineer will play a pivotal role in the design and development of Phantom camera electronics packaging solutions with a focus on rugged design and thermal management. This role requires a deep understanding of mechanical engineering principles, materials science, and cost-effective manufacturing processes. The ideal candidate will have a proven track record in designing robust and reliable products that perform under extreme conditions while maintaining sensitivity to Cost of Goods Sold (COGS). In addition to electronics packaging, this role requires skill in tolerancing for manufacturability/serviceability, as well as broad knowledge of fabrication techniques, such as CNC, casting, extrusion, injection molding, etc.

Requirements

• BS in Mechanical Engineering, MS degree a strong plus.
• Minimum of 10 years of experience in mechanical engineering, with a focus on electronics packaging and rugged design.
• Proficiency in SolidWorks 3D CAD software.
• Proficiency in GD&T principles.
• Strong experience in electronics packaging/cooling and collaboration with small project team of EEs/MEs negotiating electro-mechanical tradeoffs associated with New Product Development (NPD) to arrive at an optimal packaging/cooling solution.
• Strong understanding of and demonstrated experience in thermal analysis and active/passive thermal management techniques.
• Experience with configuration control, product life-cycle management (PLM) and ECO generation.
• Familiarity with FEA (Finite Element Analysis) for structural and thermal simulations.
• Knowledge of materials science and selection for rugged packaging applications.
• Excellent problem-solving skills and attention to detail.
• Dependable, driven, teachable person, a team-player with good work ethic.
• Ability to manage multiple projects, adapt to priorities and meet deadlines.
• Familiarity with cost analysis and optimization techniques.
• Experience with manufacturing processes and DFM (Design for Manufacturability).

Responsibilities

• Lead the design and development of high-speed Phantom camera electronics packaging solutions using SolidWorks 3D CAD software, ensuring they meet performance, reliability, and cost targets. Design scope includes chassis and heat sink components, as well as accessories, cables and support equipment.
• Develop ruggedized designs that can withstand harsh environmental conditions, including shock, vibration, temperature extremes, and moisture.
• Implement effective thermal management solutions to ensure optimal performance and longevity of electronic components. Requires experience in active/passive cooling solutions.
• Select appropriate materials and components that balance performance, durability, and cost.
• Work closely with procurement and manufacturing teams to optimize designs for cost-effective production while maintaining high quality standards.
• Oversee the prototyping and testing of designs to validate performance and reliability. Develop test fixtures as required.
• Prepare detailed engineering documentation, assembly and piece part drawings and Engineering Change Orders (ECOs).
• Collaborate with cross-functional teams, including electrical engineers, product managers, and manufacturing personnel, to ensure seamless integration of mechanical designs.
• Stay updated with the latest industry trends, technologies, and best practices to continuously improve design processes and product performance.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior