Staff Automation and Controls Engineer

Danaher•Newark, NJ

2d•Onsite

About The Position

The Staff Automation Controls Engineer is a technical contributor responsible for the architecture, design, development, validation, and support of complex automation and control systems used in high‑volume manufacturing environments. This role provides technical leadership across projects, mentors less‑experienced engineers, and partners cross‑functionally to deliver robust, compliant, and scalable automation solutions. This position reports to the Manager of Automation and Controls and is part of the Systems Engineering Group located in Newark, CA and will be an on-site role.

Requirements

Bachelor’s degree with 8+ years of related work experience OR Master’s degree in field with 6+ years of related work experience OR Doctoral degree in field with 3+ years of work experience.
PLC and HMI programming and troubleshooting (Rockwell RS Logix-5000, FactoryTalk), Vision Systems (Cognex Designer software including In-Sight, VisionPro deep learning), communication protocols (DeviceNet, Ethernet/IP, IO-Link, OPC UA etc), Safety devices like GuardLogix, Safety curtains and scanners, safety IO blocks etc.
Hands-on experience with high-speed manufacturing equipment, Fanuc Robots, VFDs and servo controllers, servo controls, and various standard and safety IO modules, capable of creating, maintaining and implementing standards for the controls teams.
Ability to develop PLC software aligned with IEC 61131‑3 to promote maintainability, portability, and consistent review practices.
Strong background in software validation processes, equipment qualification, and generating detailed documentation for Controls Systems (PLC, HMIs, Vision systems Motion Controllers etc.) and testing results.
Ability to travel up to ~20%, including overnight stays as needed, to other company sites, or manufacturing facilities of equipment builders. International travel may be required depending on project scope.
Ability to work in clean room environments.

Nice To Haves

Experience with SCADA/HMI tools such as Ignition (Perspective/Vision), databases, and scripting where applicable, camera selection, optics, lighting, triggers, electrical enclosures, and environmental considerations.
Working in an FDA regulated environment.
Proven track record of creating or driving engineering standards for controls/vision systems across multiple tools or product lines.

Responsibilities

Serve as a technical resource and mentor for Automation/Controls Engineers; provide guidance on best practices and systems troubleshooting.
Be part of the full Project development lifecycle (including architecture, design, implementation, review, validation, support).
Lead the architecture, design, and development of PLC‑based control systems for custom automated manufacturing equipment and integration of equipment with Enterprise software (MES, SCADA, etc.)
Ensure compliance with industry standards and regulations related to Controls systems design and operation.
Troubleshoot and resolve complex, system‑level issues spanning controls hardware, software, and OT infrastructure.