Sr Process Engineer

Becton Dickinson Medical Devices • El Paso, TX

8d • Onsite

About The Position

We are the people who give possibilities purpose. BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

Requirements

• Bachelors degree in Engineering, required.
• 3 years medical device manufacturing, preferred.

Responsibilities

• Serve as the site's Subject Matter Expert (SME) for assigned manufacturing processes.
• Provide coaching, mentoring, and technical guidance to Process Engineers, Engineering Technicians, and Operations personnel.
• Lead activities to track, analyze, and monitor Overall Equipment Effectiveness (OEE) across all manufacturing lines.
• Identify improvement opportunities through OEE analysis and lead implementation of corrective and preventive actions.
• Drive Lean Manufacturing and continuous improvement initiatives to increase productivity, quality, throughput, and cost efficiency.
• Support sustaining engineering and process improvement projects within manufacturing operations.
• Utilize data analytics and statistical methods to identify process trends and recommend improvements.
• Actively participate in BD Excellence initiatives and continuous improvement programs.
• Review and approve engineering documentation, validation protocols, and technical assessments.
• Serve as the Manufacturing Engineering representative and liaison for new product introductions, process transfers, equipment implementation, and manufacturing projects.
• Ensure manufacturing processes within the "four walls" of the El Paso facility are properly designed, developed, implemented, optimized, and documented.
• Lead efforts to improve the flow of materials, processes, information, and personnel throughout manufacturing operations.
• Develop and maintain process documentation, work instructions, standard operating procedures, and engineering specifications.
• Provide technical support to Production, Quality, Materials, Maintenance, and Operations teams.
• Lead and execute validation activities in compliance with FDA regulations, Quality System requirements, and company procedures.
• Develop, execute, and approve validation protocols and reports including: Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Computer System Validation (CSV).
• Ensure manufacturing processes, equipment, and systems remain in a validated state.
• Support internal and external audits and regulatory inspections.
• Serve as the technical lead for manufacturing floor problem-solving activities.
• Facilitate cross-functional teams to investigate and resolve process, equipment, quality, and productivity issues.
• Utilize structured problem-solving methodologies including DMAIC, Six Sigma, Root Cause Analysis (RCA), Fishbone Diagrams, and 5-Why techniques.
• Support customer complaint investigations and corrective action implementation.
• Evaluate manufacturing capacity requirements based on production forecasts provided by Materials, Supply Chain, and Finance teams.
• Develop and execute projects to increase manufacturing capacity and operational efficiency.
• Prepare capital expenditure requests, spending budgets, and financial justifications.
• Create and submit capital authorization packages, including CB2 requests, for equipment and process improvements.
• Manage equipment acquisition, installation, qualification, and startup activities.
• Partner with Maintenance to develop and improve preventive maintenance programs.
• Lead equipment performance improvement initiatives to enhance reliability and uptime.
• Support spare parts management activities to ensure critical equipment availability.
• Participate in equipment troubleshooting and failure analysis.
• Promote a culture of safety, compliance, and continuous improvement.
• Ensure manufacturing processes comply with EHS standards and regulatory requirements.
• Identify and implement opportunities to improve workplace safety and ergonomics.
• Ensure proper Personal Protective Equipment (PPE) requirements are established and followed for all process steps.
• Participate in risk assessments and hazard mitigation activities.

Benefits

• culture where face-to-face collaboration supports your learning, your progress, and your success.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior