Sr. Mechatronic Test Engineer

Dana Incorporated•Maumee, OH

20d

About The Position

The Sr. Mechatronic Test Engineer supports laboratory testing and validation of driveline components and assemblies. The role involves setting up, operating, and troubleshooting test equipment; developing and executing test plans and DVP&R activities; maintaining automated test sequences and data acquisition systems; and integrating and troubleshooting electromechanical test systems. The engineer analyzes test data, investigates root causes, recommends improvements, coordinates lab resources, and communicates results to cross-functional teams. The position also provides technical guidance to engineers and technicians and supports laboratory safety, test quality, repeatability, automation, and efficiency.

Requirements

Bachelor's degree in Mechatronics, Mechanical, Electrical, Controls Engineering, or a related engineering discipline.
7+ years of experience in product validation, laboratory testing, controls, or a related engineering environment.
Experience with LabVIEW, MATLAB, CANalyzer, CANoe, CAN communications, and automated data acquisition systems.
Strong understanding of electromechanical systems, electric motors, sensors, controls, instrumentation, and test equipment.
Understanding of and experience with DVP&R, test procedure development, and technical report preparation.
Ability to read and interpret mechanical drawings, electrical schematics, and system requirements.
Knowledge of electrical, mechanical, hydraulic, and pneumatic systems, with demonstrated troubleshooting experience.
Proficiency with laboratory equipment including DMMs, oscilloscopes, environmental chambers, power supplies, and data acquisition systems.
Demonstrated technical leadership, problem-solving, planning, decision-making, and cross-functional collaboration skills.
Excellent written, verbal, interpersonal, and presentation skills.
Proficiency with Microsoft Office applications for data collection, analysis, reporting, and communication.

Nice To Haves

Experience with automotive, driveline, electric-drive, actuator, motor, park lock, or component-level testing.

Responsibilities

Support setup, operation, and troubleshooting of mechatronics laboratory test equipment for driveline components and assemblies, including E-Dynos, Park Lock test stands, Spin Stands, durability systems, and bench-level test equipment.
Develop and execute test plans, DVP&R activities, procedures, instrumentation strategies, data collection methods, and acceptance criteria.
Develop, maintain, and troubleshoot automated test sequences and data acquisition systems using LabVIEW and MATLAB.
Configure, operate, and troubleshoot CAN communication networks and test interfaces using CANalyzer, CANoe, and related tools.
Integrate and troubleshoot sensors, actuators, electric motors, motor drives, PLCs, power supplies, fixtures, and control systems.
Analyze functional, performance, thermal, durability, and reliability data; identify trends, deviations, and failure modes.
Perform root cause investigations and provide technical recommendations for product, fixture, equipment, and process improvements.
Coordinate lab personnel, equipment, fixturing, and test samples to support project timing and maximize test stand uptime.
Prepare concise and accurate test reports and communicate results to Design, Controls, Software, Quality, Manufacturing, and Program teams.
Provide technical guidance and training to engineers and technicians for safe and proper operation of laboratory equipment.
Develop and implement continuous improvement activities to improve laboratory safety, test quality, repeatability, automation, and efficiency.
Follow applicable Program Management, Stage Gate, laboratory safety, PPE, and LOTO requirements.