Sr. Mechanical Engineer
About The Position
This is a Full-Time Senior Mechanical Engineer position for a direct client based in Shakopee, MN. The role is a Direct Hire with benefits and a salary range of $150,000-$155,000. The engineer will be involved in the development of automation projects, including feasibility studies, cost analyses, and risk assessments. They will design and propose innovative machine and tooling concepts to improve quality, reduce cycle time, and lower manufacturing costs. The role requires generating and presenting creative ideas, delivering new concepts through brainstorming, component research, iterative prototyping, and feasibility testing. The engineer will develop, build, and test semi-automated equipment for fiber optics manufacturing, performing hands-on bench testing and iterative prototyping. Staying current with emerging technologies and industry standards for continuous improvement is also a key aspect, along with collaborating with mechanical engineers on standardized work instructions for mechanical design processes.
Requirements
- Bachelor’s degree in mechanical engineering or a related field.
- 8+ years of relevant engineering experience.
- Strong proficiency in SolidWorks CAD software.
- Proven experience in custom automated equipment design.
- Experience with PLCs, HMIs, and industrial control systems.
- Ability to work directly with automation equipment to ensure functionality.
- Ability to travel up to 15% to global production locations for project intake, development, and deployment.
- Unrestricted work authorization (no current or future sponsorship required).
Responsibilities
- Conduct feasibility studies, cost analyses, and risk assessments for new automation projects.
- Design and propose innovative machine and tooling concepts to improve quality, reduce cycle time, and lower manufacturing costs.
- Generate and present creative ideas to the team, fostering a culture of innovation.
- Deliver new concepts through brainstorming, component research, iterative prototyping, and feasibility testing.
- Develop, build, and test semi-automated equipment for fiber optics manufacturing.
- Perform hands-on bench testing and iterative prototyping as a core part of development.
- Stay current with emerging technologies and industry standards to drive continuous improvement.
- Collaborate with mechanical engineers to create and implement standardized work instructions for mechanical design processes.
- Engage directly with manufacturing sites to understand real-world constraints and identify opportunities for new design concepts.
- Lead the design and development of mechanical systems for automation equipment.
- Create equipment designs that prioritize manufacturability, ease of assembly, and user-friendly operation.
- Collaborate with cross-functional teams (electrical, software, controls, manufacturing) to ensure seamless integration of mechanical designs into automation systems.
- Prepare complete design documentation packages, including detailed drawings, BOMs, assembly instructions, and maintenance guidelines.
- Select commercial components (e.g., pneumatics, electric actuators, sensors) based on sound engineering principles.
- Perform hands-on activities such as assembly, setup, calibration, process development, testing, and equipment qualification.
- Lead and participate in design reviews and feedback sessions with global teams.
- Manage project timelines, budgets, and deliverables.
- Project leadership from design through commissioning.
- Analyze process performance data using tools like Excel or Minitab during equipment development and qualification.
- Provide technical leadership and mentorship to junior engineers.
- Ensure compliance with industry standards, safety regulations, and company policies.
Benefits
- Direct Hire with benefits
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What This Job Offers
Job Type
Full-time
Career Level
Senior
