Sr. Development Engineer

Resonetics•Bethel, CT

7d•$78,000 - $124,000

About The Position

Resonetics is a global leader in advanced engineering, prototyping, product development, and micro-manufacturing for the medical device industry. With rapid expansion across our locations, we continue to push the boundaries of technology while fostering a dynamic, employee-centered culture focused on innovation and continuous improvement. Primarily responsible for developing technical solutions and executing Lightspeed projects for medical device customers using Resonetics advanced technology. Collaborate with a small local Lightspeed team and with Lightspeed members from other sites to complete prototype projects and lead programs through the PReP process towards production. Lead customer communications providing technical solutions and program updates. A leader site specific Resonetics Technology execution and training of peers. Join Resonetics and be part of a team that’s redefining medical device manufacturing. If you’re passionate about innovation and thrive in a fast-paced environment, we’d love to hear from you.

Requirements

Bachelor of Science degree in an engineering / science or equivalent experience
Experience with Resonetics technology; high precision manufacturing equipment or equivalent (Laser Systems, CNC Machines, Grinding Machines, Tube Drawing Machines... etc.)
Solid understanding of materials science and materials properties, especially for common medical device materials (Nitinol, Stainless Steels, Titanium & other metals, Medical Polymers and Ceramics)
Experienced in applying software used on high precision micromanufacturing equipment (G-code, C++, VBA, Various Equipment Specific GUIs… etc.)
Ability to read and understand engineering drawings per GD&T system
Ability to troubleshoot and optimize complex processes in an efficient and reliable manner
Ability to generate complex drawings, models, and assemblies with 2D & 3D software using GD&T
Fluent in Microsoft Office: MS Teams, Excel, PowerPoint, Outlook, SharePoint... etc.
Demonstrated execution and experience with the following: TMV / GRR, Process Capability, Attribute vs. Variable Data in Validation, OQs/PQs, Engineering Study / DOE
Experience using computer-controlled measurement systems to create and troubleshoot programs and inspection methods to measure Lightspeed product
Exercise Engineering leadership on internal and external meetings, drive conversations towards desired goals and outcomes in a respectful & professional manner
Ability to present and convey complex engineering ideas to internal and external customers
Ability to lead a cross-functional team, driving a project with multiple members from various departments and facilities effectively
Strong time management and organizational skills, sensitive to the use of other people's time
Strong problem-solving skills

Nice To Haves

Familiarity with ISO certified Quality Systems in medical device manufacturing
Experience in a medical device manufacturing environment
Experience designing and manufacturing complex tooling or fixturing for various applications

Responsibilities

Define, plan, and complete complex Lightspeed projects including multi-site programs per quoted conditions with innovation and urgency, ensuring product quality meets or exceeds technology specific workmanship standards
Strong understanding and optimization of advanced parameters and variables on Resonetics technology that effect outputs and product quality
Independently perform complex setup, system troubleshooting, and process development on Resonetics technology to produce acceptable Lightspeed product
Take initiative and responsibility to lead the completion of tasks and projects, ensure high quality of deliverables, & work across several departments as required
Strong productivity and independence, ability to work under minimal supervision, consistently solves problems independently prior to reaching out for help, continuously seeks out additional responsibilities
Participate in project analysis, parameter development, problem solving, and solution implementation for various Lightspeed projects
Lead and drive quotes to completion as assigned for complex single & multi-site projects
Lead customer calls and internal meetings, communicating effectively and driving progress forward with high quality results
Proactively communicate with the customer on issues with a recovery plan, status, and results of an order
Able to write advanced programs to measure Lightspeed product using site specific metrology equipment and successfully execute Test Method Validations for product moving into production
Read and interpret print specifications on Lightspeed projects, ensure all required visual and geometric measurements are taken and documented per Quality Systems requirements
Lead multiple projects through the Production Readiness Process, from Lightspeed to Production driving a cross-functional team to project completion
Provide mentorship and technical skill training to Lightspeed Technicians and Associate Engineers, and Applications Development Engineers
Document process parameters and project details for each Lightspeed project accurately per Resonetics Quality Systems requirements, generating professional and easy to follow setup sheets & work instructions, and completing CAPAs as required
Recognize and report unmet customer needs applicable to Resonetics technology to the Advanced Technology Group
Take ownership of data & metrics that contribute to site success and enforce data integrity, monitor individual data and peer data in Resonetics digital systems for accuracy, communicating with the team if discrepancies are identified
Allocate time and attention based on what is more important to achieve key goals and objectives, effectively organize and balance tasks with structure and purpose to keep multiple projects on track
Seeks continuous self-improvement, open and willing to accept constructive criticism
Lead and execute Advanced Technology Group activities and deliverables as assigned
Participate in sales support activities including sales presentations, customer visits, and technical seminars
Lead cross departmental teams in continuous improvements projects that benefit Resonetics
Understanding of all technologies and facilities across Resonetics
Ability to adapt quickly and positively to changing priorities and processes
Support Resonetics overall goals and production problem solving, contributing to Resonetics programs as required
Other duties as assigned