Set Up Technician I

Heartland Label Printers LLC•Little Chute, WI

About The Position

The Setup Technician I ensures safety and quality standards are upheld on press and die-cutting equipment while meeting setup time, waste, and speed targets. The technician troubleshoots equipment and production issues, provides guidance and training to press and die-cutter operators, and fills in for operating duties during vacations, absences, or staffing shortages. The role includes reviewing work orders and production specifications; installing and configuring printing plates, rollers, dies, cylinders, and related tooling; and operating or supporting presses, turret rewinders, fanfolders, die-cutters, and coating equipment. The technician serves as a primary technical resource for turret machines, including High-Speed ABG, HD-ABG, and KTI equipment, as well as fanfolders and die-cutters. They monitor machine performance, inspect product quality, manage inks and materials, and contribute to troubleshooting, root cause analysis, and process improvements. The technician coaches and trains operators, promotes safe and accountable work practices, participates in 5S, audits, and continuous-improvement activities, and supports team performance against operational goals. Additional duties and special projects may be assigned. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.

Requirements

One to five years of flexographic printing experience in a manufacturing or production environment.
Experience with press setup, troubleshooting, and operation of printing equipment.
High School Diploma or GED.
Proficiency with Microsoft Office applications, including Word, Excel, and Outlook.
Strong mechanical aptitude and problem-solving skills.
Ability to read and interpret work orders, specifications, and production documentation.
Working knowledge of flexographic printing processes, printing terminology, and quality standards.

Nice To Haves

Technical certification or associate degree in Printing Technology, Manufacturing Technology, or a related field.
Experience with Mark Andy presses, ABG equipment, die-cutting systems, and finishing equipment.
Prior experience training, mentoring, or leading production team members.

Responsibilities

Monitor live production performance and address issues affecting safety, quality, productivity, or waste.
Review work orders and production specifications to determine quantities, schedules, stock requirements, color sequences, anilox specifications, and setup requirements.
Install and configure printing plates, rollers, dies, cylinders, and related tooling to job specifications while meeting setup time and waste targets.
Operate and support Standard Mark Andy presses, turret rewinders, fanfolders, die-cutters, and coating equipment as required.
Provide operational coverage during vacations, absences, or staffing shortages.
Monitor machine performance and make adjustments to optimize efficiency, quality, and throughput.
Serve as the primary technical resource for turret machines, including High-Speed ABG, HD-ABG, and KTI equipment, as well as fanfolders and die-cutters.
Troubleshoot equipment, process, and quality issues to minimize downtime and production interruptions.
Identify process-improvement opportunities related to setup efficiency, waste reduction, and equipment performance.
Assist with root cause analysis and corrective actions for recurring production challenges.
Coach and support operators in meeting production targets for speed, waste, quality, and safety.
Train team members on machine operation, setup procedures, troubleshooting techniques, and best practices.
Mentor operators to develop their skills and promote continuous improvement.
Foster a positive, team-oriented work environment focused on accountability and operational excellence.
Inspect printed products for print clarity, color accuracy, registration, specification compliance, and visual defects.
Ensure products meet customer requirements and company quality standards.
Verify setup accuracy before production runs begin to minimize waste and quality defects.
Blend, mix, store, manage, and maintain inks according to work orders and material requirements.
Monitor ink usage and inventory practices to support production efficiency and quality.
Package and label finished products according to customer and production requirements.
Follow company safety policies, standard operating procedures, and regulatory requirements.
Participate in 5S initiatives, safety activities, audits, and continuous-improvement programs.
Promote safe work practices and identify opportunities to improve workplace safety.
Support operational metrics and take ownership of team performance against established goals and targets.
Perform additional duties and special projects as assigned.