Sr. Quality Inspector

Airbus•Columbus, MS

3d•Onsite

About The Position

Airbus Helicopters is looking for a Senior Quality Inspector to join our Quality Assurance Team in Columbus, MS. The Senior Quality Inspector performs receiving inspections approving or rejecting incoming materials through established receiving inspection processes while recording quality inspection results. This position is responsible for performing detailed inspections of engines, main/tail rotor blades, materials, paint, backshop activities, functional tests, operational test and dimensional inspections of aircraft, systems and components to determine airworthiness.

Requirements

High School Diploma or equivalent
6 years related Quality Inspection on aircraft components and systems or 8 years combined as a quality inspector and certificated aviation maintenance technician (AMT) on aircraft
Current/Valid FAA Airframe & Power Plant License
Able to see and read computer screens and other electronic equipment with screens, able to read documents, reports and engineering drawings daily. Must have correctable near and far vision if applicable.
Able to participate in conversations in person and via teleconference or phone and to hear sounds on the production floor including safety warnings or alarms.
Able to speak in conversations and meetings, deliver information and participate in communications.
Able to operate most office and personal electronic equipment and some tools including production tools such as hydraulic lifts. Able to operate most office and personal electronic equipment and some tools.
Able to carry documents, tools, drawings, electronic equipment up to 30lbs/14kgs.
Able to lift documents, tools, drawings, electronic equipment up to 30lbs/14kgs.
Able to push and pull small office furniture and some equipment and tools.
Able to sit for long periods of time in meetings, working on the computer.
Able to squat or kneel to retrieve or replace items stored on low shelving.
Able to stand for discussions in offices or on the production floor.
Able to travel independently and at short notice. 15% or less yearly
Able to walk through office and production areas including uneven surfaces.
Safety Shoes, Safety Glasses, Hearing Protection, respirators/Masks, and/or Protective Gloves as required by site and/or customer site
Steel-toed shoes are required for all shop floor visits, appropriate hearing/eye protection may also be required when visiting the shop floor.
Current work authorization

Nice To Haves

Associates Degree in Aviation or related industry
8 years or equivalent diversified experience on Airbus Helicopters products as either a certificated AMT or quality inspector
FAA Inspection Authorization (IA)
FCC 2nd Class License
Non Destructive Inspection (NDI) Certificate
Designated Manufacturing Inspection Representative (DMIR)

Responsibilities

Perform required technical inspections to receive or reject incoming material, airframes, aircraft components and to detect/report suspected unapproved parts
Detect hidden damage during inspections of airframe structures, components and sub-assemblies that could occur during shipping, receiving, or manufacturing
Physically and systematically quarantine non-conforming components and assemblies identified during inspections
Perform stock inspections/purges when notified of possible non-conforming/suspected unapproved material
Evaluate and disposition sales returns
Supervise the use of Measuring and Test Equipment to ensure it is well maintained and current relative to its calibration cycle
Validate disposition of parts or repaired parts routed to shop floor, from warehouse, internal shops and suppliers for conformity and serviceability in accordance with approved data
Conduct in-process inspections for components in electrical backshop, manufacturing, composites, blades and paint to decide the serviceability or rejection of manufactured parts, electrical components, and paint
Verify build of aircraft system wiring harnesses, connectors and electrical terminations as per design drawings
Complete inspections to decide serviceability or rejection of Composite and Aluminum structures and panels including in-process “Clearance-to-close”, dimensional checks, acoustic tap testing or repair inspection of cracks, cell ruptures, contamination, punctures and scratches
Inspect aircraft aluminum, titanium or steel structures for cracks, corrosion, damage and improper assembly
Determine proper shimming and joining of structures with rivets or other hardware in accordance with design drawings, engineering disposition, and other approved data
Select product samples and check them using appropriate methods (measuring dimensions, testing functionality, comparing to specifications etc.) to validate conformity to approved drawings and manuals
Accomplish in-process and final quality inspections for maintenance, repair, modification and rework of aircraft, rotorcraft main and tail rotor blades, components and aircraft sub-assemblies
Observe and validate instrument connections, functional or operational tests, adjustments of aircraft radios, navigational systems and flight control systems and instruments to ensure they meet required specifications
Verification of testing for emergency locator transmitters (ELT), Transponders, Altimeters, Airspeed Indicators and Air Data Computers in accordance with Title 14 CFR Parts 91, 135 and 43
Perform conformity inspections for Supplemental Type Certificated (STC) development projects, parts manufacturer approval (PMA) parts, structural and electrical components
Provide Inspection and return to service support for offsite repair station activities
Ensure proper tagging, identification and airworthiness of parts released to Airframe, Engines, and Accessories
Compare quantity, part number, and serial number of items received with procurement data, purchase orders and other specifications to ensure accuracy and completeness
Create, distribute, and track in SAP and disposition the monthly Shelf Life Expiration Date (SLED) report as required
Create quality notes/non-conformity for non-conforming material detected and collaborate with Quality Engineers on non-conformity resolution
Confirm materials have required documentation (i.e. 8130-3, EASA Form, Certificate of Conformance)
Document applicable maintenance actions for airframe, engine, accessories and components in accordance with Federal Aviation Administration (FAA) approved regulations and company procedures.
Properly identify and document items in quality quarantine cage
Research and document compliance with all applicable calendar/hourly inspections, life limited or cycle limited components, airworthiness directives, service bulleting, and alert service bulletins
Perform and Document return to service for airframe, engine, blades, accessories or components after production, maintenance, overhaul, repair or modification
Compose and prepare required delivery documentation in relation to qualifying the airworthiness or return to service of aircraft, engines, parts, components and systems
Validate that the state of preservation has been applied and is current if applicable along with traceability of life limits and/or time since overhaul
Research, compile and document maintenance of main/tail rotor blades and components in accordance with FAA regulations and/or EASA regulations as applicable
Verify offsite package has been completed, submitted, and approved prior to engaging in any offsite repair station activities
Uphold Airbus Core Values while welcoming challenges and creating an environment for success
Provide technical guidance and training to team members in regards to proper execution of documentation, inspection processes and procedures
Recommend updates by reviewing quality procedures, processes, documents and forms used during daily activities for accuracy and completeness
Ensure compliance with company policies, procedures and FAA Regulations
Support Company events, departmental meetings, special projects and team meetings
Use processes and metrics such as, but not limited to SQCDP, key performance indicators, practical problem solving, plan do check act, root cause and corrective action and other quality department metrics to support continuous improvement of company policies, procedures, and processes ensuring that company objectives are on target
Demonstrate creativity, propose and implement innovations using lean methodologies to ensure that top company objectives are achieved
Provide training to repair station personnel to support offsite maintenance activities

Benefits

Competitive base salary
Incentive compensation which may include profit sharing schemes
Retirement savings plan
Employee Stock Ownership Plan (“ESOP”)
Paid time off including personal time
Holidays
Generous paid parental leave program
Comprehensive insurance coverage including medical (traditional and high-deductible health plans), prescription, dental, vision, life, disability, Employee Assistance Plan (“EAP”) and other supplemental benefit coverages.
Upskilling and development opportunities through our global Leadership University
Unlimited access to 10,000+ e-learning courses focusing on ways to develop your employability, certifications, career path
Opportunity to participate in accelerated development programs
National and international mobility
Relocation assistance for qualified positions