Senior Quality Engineer - Engine Testing

Rolls-Royce•Aiken, SC

3d•$94,160 - $153,010•Onsite

About The Position

This role sits within Rolls-Royce's Power Systems business in North America, focusing on delivering world-class solutions for critical infrastructure. The Senior Quality Engineer will be responsible for quality control procedures in the engine testing area for diesel engines, including performance, durability, and emissions testing. The position involves leading product and part qualifications, reviewing test protocols, analyzing test results for corrective actions, and collaborating with various teams to qualify components. The role also includes developing statistical quality control methods, ensuring compliance with standards, leading root cause analysis, and generating reports. Rolls-Royce is recognized as a top employer in Engineering & Manufacturing and is committed to innovation, employee development, and fostering a collaborative environment.

Requirements

Bachelor’s or Master’s degree in Mechanical Engineering, Automotive Engineering, or related field.
8+ years of experience in quality control or testing within a diesel engine manufacturing environment.
Applicants must be authorized to work for any employer in the U.S without sponsorship.

Nice To Haves

Strong knowledge of internal combustion engines, engine testing protocols, test bench operation, and emissions testing.
Familiarity with industry standards (e.g., ISO, ASTM, EPA) and regulatory requirements.
Proficient in data analysis tools and quality software (e.g., Minitab, SAP-QM, LabVIEW, Influx, AVL tools, etc.).
Experience with failure mode analysis, 8D problem solving, FMEA, and control plan creation.
Strong leadership and communication skills.
Ability to maintain a structured approach in potentially high-pressure environments.

Responsibilities

Plan, execute, and oversee quality control procedures in the engine testing area for diesel engines (performance, durability, emissions, etc.).
Lead and coordinate product and part qualifications, including defining quality criteria, validating new designs, and ensuring successful integration into the engine platform.
Review and approve test protocols, procedures, and data collection methods to ensure compliance with internal standards and industry regulations.
Analyze test results to identify trends, deviations, or potential quality issues and drive corrective/preventive actions (CAPA).
Coordinate with the testing team to troubleshoot test stand issues, instrumentation faults, or deviations in engine performance.
Collaborate with design, manufacturing, and supplier quality teams to qualify new or modified components through structured validation and testing plans.
Develop and implement statistical quality control methods (SPC, Cpk, GR&R, etc.) to monitor engine test outcomes and process capability.
Ensure compliance with ISO 9001, and applicable environmental and safety regulations.
Lead root cause analysis and 8D reporting for test-related quality issues.
Generate detailed test and quality reports for internal reviews and customer documentation.