Senior Process Engineer

TTM Technologies•Salem, NH

4d•Onsite

About The Position

The Senior Process Engineer provides sustaining engineering support for manufacturing processes involved in the design and production of electronic components and assemblies. Through both individual and team-based technical work, this role is responsible for supporting process and equipment integration, establishing operating conditions to produce high-quality products, monitoring process performance, and conducting failure analyses to identify and mitigate process risks. The Senior Process Engineer serves as a technical leader within the organization, partnering cross-functionally with Engineering, Quality, Operations, Program Management, and customers to drive process optimization, new product introduction, and continuous improvement initiatives. This position ensures manufacturing processes meet quality, safety, and production objectives while supporting long-term operational excellence.

Requirements

Strong understanding of manufacturing processes, process controls, and sustaining engineering practices.
Hands-on, analytical approach to process and mechanical problem solving.
Experience with mechanical assembly, tooling, and fixture design.
Thorough knowledge of process improvement methodologies, including Statistical Process Control (SPC), Root Cause Analysis, Design of Experiments (DOE), and structured problem-solving techniques.
Proficiency with Microsoft Office applications, particularly Excel; experience with Minitab and basic programming is preferred.
Aptitude for supporting advanced manufacturing technologies and Industry 4.0 initiatives.
Proficiency with CAD software and familiarity with Geometric Dimensioning and Tolerancing (GD&T) practices.
Strong mathematical and statistical analysis skills.
Demonstrated project management skills and the ability to manage multiple priorities effectively.
Strong cross-functional communication skills with the ability to partner across Engineering, Quality, Operations, and external customers.
Ability to react quickly to changing priorities and develop timely solutions in a fast-paced manufacturing environment.
Ability to work effectively under pressure while maintaining quality and customer focus.
Ability to read, write, and communicate effectively in English.
Bachelor’s degree in Ceramic Engineering, Materials Engineering, Electrical Engineering, Mechanical Engineering, , Chemical Engineering, or a related engineering discipline required.
Typically requires 8–10 years of direct engineering experience in a manufacturing environment.
Due to ITAR requirements, applicants must be a U.S. Citizen or Permanent Resident.

Nice To Haves

Experience supporting high-reliability manufacturing processes preferred.
Experience leading continuous improvement and capital equipment projects strongly preferred.
Experience with statistical analysis, process control methodologies, and new product introduction preferred.

Responsibilities

Identify and resolve manufacturing issues through engineering methodologies, data collection, statistical analysis, and root cause investigation while maintaining quality standards.
Develop, document, maintain, and standardize production processes and procedures to support efficient manufacturing operations.
Monitor process performance and ensure consistency through process controls and operational oversight.
Compile and evaluate test data to establish process limits, material specifications, and operating parameters.
Perform failure mode and effects analyses (FMEA) to identify process failure points and implement corrective actions.
Lead continuous improvement initiatives, including Kaizen events, 5S activities, and process optimization efforts.
Support both manual and automated manufacturing processes to improve efficiency, yield, and product quality.
Partner with Program teams and customers on product design and process development to support new product introduction and transfer to production.
Execute capital equipment projects, including market analysis, equipment selection, procurement justification, installation, and implementation.
Interface with customers, engineers, technicians, production personnel, and support staff to meet organizational objectives.
Serve as the Responsible Engineering Authority (REA) for assigned product lines, preparing process changes, additions, and modifications to support production readiness.
Support advanced manufacturing initiatives, including Industry 4.0 and digital transformation efforts.
Ensure compliance with company policies and procedures related to safety, quality, and manufacturing processes.
Perform other duties and special projects as assigned.