Senior Packaging Engineer - Hybrid

ZAH Group•Mansfield, TX

1d•Hybrid

About The Position

The Senior Packaging Engineer plays a pivotal role in executing corporate packaging initiatives identified by the management team, including projects focused on cost reduction, operational enhancements, process improvements, and leading seasonal promotional packaging efforts. This role is responsible for overseeing all facets of the packaging commercialization process for new product development and sustainability initiatives within assigned product categories, in addition to resolving conflicts and negotiating with suppliers to address packaging-related issues. The Senior Packaging Engineer works on projects that are unique to the company, requiring a deep understanding of materials, operations, and customer needs. Additionally, the role is responsible for conducting engineering analyses to define packaging design requirements, assess material suitability, and evaluate the feasibility of proposed processes.

Requirements

Bachelor's degree in Packaging Engineering and five (5) years of related experience are required.
A solid knowledge of engineering fundamentals and principles with good general understanding of various material properties is required.
Must have strong technical, analytical, planning and organizational skills.
Must be capable of facilitating projects and solutions.
Demonstrate oral and written communication within a team environment.
Ability to prioritize projects and departmental goals to meet established deadlines.
Ability to adapt to changing priorities under tight time constraints.
Proficiency in Microsoft Office Suite (Excel, Word, Outlook, and PowerPoint).

Nice To Haves

Experience with palletization optimization software (ex: TOPS, CAPE) and CAD (ArtiosCAD, SolidWorks) is a plus.

Responsibilities

Develop and deliver detailed presentations on packaging projects to cross-functional leadership, ensuring the accuracy and integrity of technical and project data.
Lead the execution of assigned packaging projects from initiation through completion. Conduct post-project evaluations and present findings on performance versus original objectives.
Design, prototype, and validate retail packaging components for new product development, including clamshells, trapped blisters, folding cartons, injection-molded hang tags, printed polybags, and header cards.
Collaborate with engineering, product management, operations, and procurement to optimize packaging solutions aligned with product and operational goals.
Support setup of promotional and point-of-purchase displays by coordinating packaging design with marketing and branding requirements.
Partner with domestic and international suppliers to develop and maintain packaging specifications consistent with supplier capabilities and product requirements.
Conduct competitive benchmarking to identify packaging trends and opportunities for performance, sustainability, and customer experience improvements.
Identify and implement cost-saving initiatives in packaging materials, processes, transportation, and storage without compromising quality or brand standards.
Recommend workflow improvements to enhance packaging efficiency and scalability.
Lead resolution of packaging-related issues in design, testing, or quality, including hands-on support and troubleshooting.
Prepare technical documentation including packaging drawings, material specifications, handling/shipping instructions, and inspection criteria.
Draft and present technical reports summarizing analysis and findings to internal stakeholders.
Mentor and support junior packaging engineers through project work and technical guidance.
Perform other duties as assigned within the scope and level of the role.