Senior Manufacturing Engineer

AgZen•Somerville, MA

41d•Onsite

About The Position

AgZen is seeking a sharp, tenacious, and thorough Senior Manufacturing Engineer to lead their external manufacturing operations. This role is part of the hardware team and will be responsible for the design, building, and testing of RealCoverage units. The engineer will also assist in developing new systems for agricultural optimization. This position will serve as a key resource for AgZen's contract manufacturer, component suppliers, operations department, and dealer network. Essential skills include strong communication, flexibility, teamwork, and a willingness to take on and own diverse responsibilities. The role is based in Somerville, MA, requires in-person work, and involves travel for major manufacturing builds.

Requirements

Bachelor's degree in Manufacturing, Mechanical, Industrial, Electrical Engineering, or a related field
5+ years of progressive experience in manufacturing engineering, process development, or advanced manufacturing, with a focus on strategic and systems-level problem solving, preferably in robotics, aerospace, or complex electromechanical systems
Excellent problem-solving skills with the ability to troubleshoot complex mechanical and electromechanical assemblies quickly in a manufacturing environment
Expert in CAD software (SolidWorks, CATIA, or similar) for tool/fixture design and review of engineering drawings and strong understanding of GD&T (Geometric Dimensioning & Tolerancing)
Experience with creating and approving change orders associated with products, procedures, and BOMs
Proven track record of DFM/DFA collaboration with design teams to drive manufacturable and serviceable product designs
Experience writing clear, concise, and detailed work instructions, SOPs, and training materials for assembly technicians
Experience working in production environments, with an ability to adapt processes for continuously evolving product designs
Experience working on products that require high reliability at scale, where field failures have real operational consequences
Strong communication and influencing skills, with a proven ability to present and defend complex technical concepts to senior leadership and negotiate trade-offs with cross-functional partners
Experience supporting on-site prototype builds and providing direct manufacturing floor support - balancing countermeasures and corrective-actions

Nice To Haves

Hands-on experience with additive manufacturing, rapid prototyping, machining (e.g. Mill, Lathe) and fabrication (e.g. Welding, Grinding, Bending) techniques for developing and validating custom tooling, jigs, and fixtures to support precision mechanical assembly
Experience with agricultural, industrial, or other ruggedized hardware designed to operate in harsh environments
Demonstrated experience applying Lean Manufacturing, Six Sigma, and root cause analysis methodologies to drive process improvement
Experience developing manufacturing tests for high-volume consumer products
Experience with Product Lifecycle Management (PLM) systems for engineering change control and manufacturing documentation management
Experience with Manufacturing Execution Systems (MES)/Platforms
Experience working in a research-to-product transition environment, where designs and processes evolve rapidly each season
Experience in design for mass production of multi-part products and assemblies [DFM, DFA]
Experience with manufacturing ISO/ANSI standards in areas including quality management, safety, clarity, and surface quality
Working experience with quality processes and systems (process control, 8D and other RCCA frameworks, etc.)

Responsibilities

Lead AgZen production runs in deep partnership with our contract manufacturer, ensuring high quality and on time unit delivery to customers
Own RealCoverage manufacturing documentation including bill of materials, drawings, PCB files, packing list, and test procedures
Develop and execute manufacturing test plans including subsystem end-of-line tests, ICT/FCT of PCBs, and quality sampling
Design relevant hardware test stands, software interfaces, and vision calibration stages to validate unit build quality during manufacturing
Translate confirmed sales into build kits by assigning serial numbers, managing system shipping order and required configurations
Optimize project bill of materials, using DFM/DFA principles to ensure product quality while minimizing cost and labor hours
Interface with contract manufacturer engineers and assembly technicians
Escalate manufacturing issues up the technical chain if assistance or advice is needed while assessing risk and relevant production deadlines
Root cause all issues that arise during production, including those in fabrication, procurement, documentation, or testing
Track build status and quality transparently for all stakeholders including engineering, operations, dealers, and customers
Interface with operations team and dealers to ensure on time and complete delivery to customers
Manage NRE projects and relationships with key AgZen component suppliers/partners, spearheading development of AgZen hardware for future production runs
Direct engineering testing, ensuring subsystems pass ingress protection, humidity, vibration, and accelerated lifecycle testing and receive relevant third party certifications
Track system reliability through growing season, working with field team and dealer network to identify fleetwide issues and incorporate them into engineering action items, change orders, and future product designs
Facilitate spare part tracking, inventory and replenishment at all of our global dealerships alongside the operations team
Own manufacturing requirements definition, scheduling, FMEA, build execution and tracking, and build after action reports across the company