Senior Industrial Engineer

Saab•Grayling, MI

21d•Onsite

About The Position

This role involves analyzing production processes to enhance efficiency, quality, and throughput. The Senior Industrial Engineer will develop and implement process improvements using Lean Manufacturing principles and continuous improvement methodologies. Responsibilities include conducting root cause analyses, performing time studies and work measurements, developing capacity models, and designing facility layouts. The position also supports line balancing, workflow optimization, and equipment utilization evaluations. Data analysis, KPI tracking, and leading improvement projects are key aspects of this role. Collaboration with various internal teams and support for quality initiatives and risk assessments are also required.

Requirements

Typically has a Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Engineering, or related engineering discipline.
Typically has a minimum of 8 years of related experience with a bachelor’s degree; or 6 years and a master’s degree; or a PhD with 3 years experience; or equivalent experience.
Experience executing industrial engineering, manufacturing engineering, operations, or related field methodologies in a manufacturing, production, distribution, or industrial environment.
Strong knowledge of Lean Manufacturing, Six Sigma, Value Stream Mapping, and continuous improvement methodologies.
Experience conducting labor studies, line balancing, capacity analysis, and facility layout design.
Demonstrated experience leading complex process improvement and operational excellence initiatives.
Strong analytical and problem-solving abilities.
Excellent verbal and written communication skills.
Proficiency with Microsoft Excel and data analysis tools.
Ability to interpret engineering drawings, process flows, and technical documentation.
Must be a U.S. citizen.
Applicants selected may be subject to a government security investigation and must meet eligibility requirements for access to classified information.
Candidates will be required to pass a pre-employment drug screen.

Nice To Haves

Knowledge of statistical analysis and process control methods.
Experience with simulation software, or facility layout tools.
Experience in defense manufacturing environments.
Experience with ERP systems such as SAP, Oracle, or similar platforms.

Responsibilities

Analyze production processes and identify opportunities to improve efficiency, quality, and throughput.
Develop and implement process improvements using Lean Manufacturing principles and continuous improvement methodologies.
Conduct root cause analyses and implement corrective actions to eliminate operational inefficiencies.
Perform time studies, work measurements, and labor utilization analyses.
Develop capacity models and support production planning activities.
Design and improve facility layouts, workstation arrangements, and material flow processes.
Support line balancing and workflow optimization efforts.
Evaluate equipment utilization and identify opportunities for increased productivity.
Collect, analyze, and interpret operational data to support decision-making.
Develop reports, dashboards, and performance metrics to monitor operational effectiveness.
Track key performance indicators (KPIs) including productivity, efficiency, quality, and cost.
Lead or support continuous improvement and cost-reduction projects.
Coordinate implementation activities with production, safety, quality, maintenance, and supply chain teams.
Prepare project plans, schedules, and status reports.
Support quality improvement initiatives and defect reduction efforts.
Participate in risk assessments and ergonomic evaluations.