Senior Engineer Advanced Manufacturing

Copeland•Sidney, OH

1d•Onsite

About The Position

The Senior Advanced Manufacturing Engineer develops, validates, and implements innovative manufacturing processes and assembly technologies supporting new product introductions, capacity expansion, and operational excellence. The role combines hands-on laboratory process development with equipment design, automation integration, and manufacturing readiness. The engineer works with product engineering teams, machine builders, automation suppliers, and system integrators to deliver robust production solutions.

Requirements

Engineering degree, preferably in Mechanical Engineering, Manufacturing Engineering, Mechanical/Manufacturing Engineering Technology, Electrical Engineering, or Industrial Engineering, or 10 or more years of relevant manufacturing work experience in lieu of a degree.
At least 5 years of experience in a manufacturing environment.
Experience using 2D/3D CAD programs such as AutoCAD or NX, or equivalent.
Extensive practical experience applying GD&T principles in product and tooling design.
Ability to drive and implement multiple projects simultaneously.
Strong analytical and problem-solving skills, including creative approaches to complex problems.
Ability to interpret technical drawings.
Experience making data-driven decisions.
Digital literacy, including Microsoft Word, Excel, and PowerPoint.
Strong interpersonal skills and ability to work with diverse groups to facilitate knowledge sharing.
Legal authorization to work in the United States; sponsorship is not provided.

Nice To Haves

Collaboration skills to integrate with multiple levels of the organization.
Understanding of Lean Manufacturing and its methodologies.
Experience implementing DFM and DFA methodologies.
Understanding of assembly processes.
Theoretical and practical understanding of process control.
Proficiency in Python for engineering and manufacturing applications.
Capital equipment procurement experience, including specification, purchase, qualification, and installation.
Ten years of experience in a manufacturing environment.

Responsibilities

Lead development of manufacturing and assembly processes from concept through production implementation, emphasizing accuracy, reliability, and cost reduction.
Design and develop assembly equipment, fixtures, tooling, and validation methods for new product introductions and process improvements.
Apply GD&T principles to product and tooling designs to ensure manufacturability, repeatability, and quality.
Create and modify 3D models, assemblies, and tooling concepts using CAD software.
Partner with product engineering teams to drive DFM and DFA improvements throughout product development.
Evaluate, develop, and implement assembly technologies, including presses, vision systems, automated fastening, dispensing systems, laser processing, and intelligent manufacturing solutions.
Work with machine integrators, automation suppliers, and equipment builders to define requirements, review designs, and commission production equipment.
Develop proof-of-concept prototypes and conduct hands-on laboratory experimentation to validate processes and technologies.
Use Python to automate data collection, process analysis, equipment interfacing, and manufacturing-tool development.
Lead Process FMEA risk assessments, capability studies, and validation activities to ensure manufacturing readiness.
Support capital projects, equipment procurement, factory acceptance testing, site acceptance testing, and production startup.
Apply problem-solving skills to develop temporary and permanent solutions to manufacturing issues.
Align work with applicable safety and regulatory requirements.