Senior Engineer Advanced Manufacturing

Copeland•Sidney, OH

1d•Onsite

About The Position

The Senior Advanced Manufacturing Engineer develops, validates, and implements manufacturing processes and assembly technologies that support new product introductions, capacity expansion, and operational excellence. The role combines hands-on laboratory process development with equipment design, automation integration, and manufacturing readiness activities. It calls for extensive experience in assembly process development, GD&T, DFM/DFA, and collaboration with equipment builders and system integrators to deliver robust production solutions. The position is fully onsite at Copeland’s Sidney, Ohio campus and is not eligible for hybrid or remote work. Start and stop times may be flexible, provided the employee works during the core hours of 9:00 a.m. to 3:00 p.m. The role may require up to 25% travel. Copeland describes itself as a global climate technologies company focused on sustainability, HVACR technologies, and cold-chain solutions. Its Sidney campus includes manufacturing floors and laboratory facilities and is the headquarters for its HVACR Americas business unit. The company highlights employee development, inclusion and belonging, and flexible and competitive benefits.

Requirements

Engineering degree, preferably in Mechanical Engineering, Manufacturing Engineering, Mechanical/Manufacturing Engineering Technology, Electrical Engineering, or Industrial Engineering; alternatively, 10 or more years of relevant manufacturing work experience in lieu of a degree.
At least 5 years of experience in a manufacturing environment.
Experience using 2D/3D CAD programs such as AutoCAD, NX, or equivalent.
Extensive practical experience applying GD&T principles in product and tooling design.
Ability to drive and implement multiple projects simultaneously; up to 25% travel is required.
Strong analytical and problem-solving skills, including creative approaches to sophisticated problems.
Ability to interpret technical drawings.
Experience making data-driven decisions.
Digital literacy, including Microsoft Word, Excel, and PowerPoint.
Strong interpersonal skills and ability to work with diverse work groups to facilitate knowledge sharing.
Legal authorization to work in the United States; sponsorship is not provided.

Nice To Haves

Collaboration skills to integrate with multiple organizational levels.
Understanding of Lean Manufacturing and its methodologies.
Experience implementing DFM and DFA methodologies.
Understanding of assembly processes.
Theoretical and practical understanding of process control.
Proficiency in Python programming for engineering and manufacturing applications.
Capital equipment procurement experience, including specification, purchase, qualification, and installation.
10 years of manufacturing experience.

Responsibilities

Lead development of manufacturing and assembly processes from concept through production implementation, focusing on improved accuracy and reliability and reduced cost.
Design and develop assembly equipment, fixtures, tooling, and validation methods for new product introductions and process improvements.
Apply GD&T principles to product and tooling designs to support manufacturability, repeatability, and quality.
Create and modify 3D models, assemblies, and tooling concepts using CAD software.
Partner with product engineering teams to drive DFM and DFA improvements throughout product development.
Evaluate, develop, and implement assembly technologies, including presses, vision systems, automated fastening, dispensing systems, laser processing, and intelligent manufacturing solutions.
Work with machine integrators, automation suppliers, and equipment builders to define requirements, review designs, and commission production equipment.
Develop proof-of-concept prototypes and conduct hands-on laboratory experimentation to validate manufacturing processes and technologies.
Use Python to automate data collection, process analysis, equipment interfacing, and development of manufacturing tools.
Lead Process FMEA risk assessments, capability studies, and validation activities to ensure manufacturing readiness.
Support capital projects, equipment procurement, factory acceptance testing, site acceptance testing, and production startup.
Apply problem-solving skills and develop temporary and permanent solutions to manufacturing issues.
Align work with required safety and regulatory requirements.