Reliability Engineer

Quikrete Heavy Construction Materials•Buffalo, IA

69d•Onsite

About The Position

The Reliability Engineer position plays a key role in improving equipment condition, reliability, and life expectancy through advanced reliability tools and predictive/preventative maintenance techniques. At Quikrete Materials, we foster a positive and collaborative work environment where teamwork and cooperation are at the forefront.

Requirements

Bachelor's Degree in Science or Engineering required.
At least 2 years of maintenance experience in cement manufacturing or a related industry.
Proficient computer skills with Microsoft Office programs.
Ability to communicate effectively verbally, in writing, and through presentations.
Ability to work as part of a team to ensure continuous improvement in the functional area and overall plant operations.
Must be able to meet on-call responsibilities in a 24/7 operation.
Strong leadership skills.

Nice To Haves

3+ years of reliability engineering experience.
3+ years of preventative maintenance experience with vibration analysis and/or lubrication analysis; certification is a plus.
Cement industry maintenance experience.

Responsibilities

Coordinate the Inspection Program.
Administer the Preventative and Predictive Maintenance program, including inspection checklist quality and frequency.
Coordinate vibration, oil, non-destructive, ultrasonic, infrared, and other advanced detection activities.
Conduct special equipment inspections on mill liners, symetros, drives, and the clinker cooler, including critical welds using dye penetrant and magnetic particle techniques.
Oversee vibration analysis and oil management programs, including timely analysis, sampling, and lubrication.
Develop reliable and cost-effective lubrication strategies aimed at maximizing equipment life and reliability.
Ensure environmentally friendly use, reuse, and disposal of lubrication materials.
Analyze maintenance reports to proactively plan repairs, maximize reliability, and minimize costs.
Partner with Maintenance and Operations to prioritize inspections and repairs and identify process-impacting equipment issues.
Maintain equipment history records supporting work orders, preventative/predictive maintenance, and environmental compliance.
Conduct reliability studies, reduce maintenance costs, recommend modifications/replacements, and design out problems on major projects.
Provide relief coverage for other members of the maintenance department as needed.
Participate in the on-call rotation to cover mechanical problems occurring evenings and weekends.
Lead implementation of maintenance tools, systems, and organizational improvements.
Develop and maintain plant maintenance standards and identify potential issues.
Lead research and application of reliability fundamentals.
Work with vendors and consultants on maintenance system proposals.
Champion total quality and total reliability.
Ensure vendors provide required insurance certification before supervised work.