Propulsion HIL Systems Engineer

Stellantis•Auburn Hills, MI

About The Position

Stellantis is seeking a Propulsion HIL Systems & Hardware Engineer to develop and support Hardware-In-the-Loop (HIL) simulators for the Propulsion System HIL team. The engineer will serve as the primary interface between the HIL development team and external software, controls, and calibration teams, collaborating on HIL requirements and impact analysis. The role works with cross-functional ECU hardware, systems, software, controls, plant modeling, and calibration teams to configure HIL simulators for specified vehicle configurations and resolve simulation environment and integration issues. It also includes triage and troubleshooting during commissioning of HIL test properties. The engineer will work with global teams across North America, EMEA, APAC, and LATAM, and contribute to benchmarking, evaluating new HIL technologies, and improving processes, methodologies, and tools. The position requires a systems-focused team player with interdisciplinary experience in ICE, transmission, electrical/electronic, hybrid, and battery-electric vehicle systems, and the ability to work in a fast-paced environment.

Requirements

  • Bachelor's degree in Electrical, Mechanical, or Electronics Engineering, or a related degree field.
  • At least 5 years of experience in electrical/electronics, hardware, software, or controls.
  • Knowledge and experience with ICE, transmission, vehicle dynamics, electrical/electronic systems, and electric and hybrid systems.
  • Demonstrated experience with HIL systems, including dSPACE, ETAS, or NI.
  • Hands-on experience with dSPACE Scalexio simulators, harness design, implementation, and electrical loads.
  • Experience with HIL electrical wiring harnesses and load box design, implementation, and troubleshooting.
  • Experience with model-based development tools such as MATLAB/Simulink.
  • Knowledge of CAN stack, SPI, LIN, and flash bootloader integration.
  • Knowledge of diagnostic management tools including CANalyzer and CANoe.
  • Knowledge of simulation tools such as CarMaker or ASM.
  • Knowledge or experience with UDS and XCP protocols.
  • Familiarity with trace capture, data acquisition, and analysis tools such as ETAS INCA.
  • Experience with HIL testing, vehicle integration, and validation.
  • Outstanding interpersonal and problem-solving skills.
  • Ability to work independently and in a team environment.
  • Strong verbal and written communication skills, including the ability to communicate with people at all organizational levels.
  • Experience working cross-functionally.

Nice To Haves

  • Master of Science degree in Mechanical or Electrical Engineering.
  • Seven years of experience in MIL/SIL/xIL development, testing, and delivery of test properties.
  • Detailed knowledge of ICE, hybrid, and BEV applications.
  • Basic knowledge of vehicle dynamics and specific simulation software.
  • Good working experience with dSPACE simulators, hardware design, and implementation.
  • Experience working within an Agile or Scrum framework.
  • Experience in test automation.
  • Ability to adapt to changing environments with minimal effect on productivity.
  • Understanding of embedded software development.

Responsibilities

  • Develop and support Hardware-In-the-Loop simulator systems for propulsion applications.
  • Serve as the primary interface between the HIL development team and software, controls, and calibration teams.
  • Collaborate with teams on HIL requirements and impact analysis.
  • Work with ECU hardware, systems, software, controls, plant modeling, and calibration engineers to set up HIL simulators for specified vehicle configurations.
  • Triage and troubleshoot HIL simulation environment and integration issues, including during commissioning of HIL test properties.
  • Conduct benchmarks and evaluate new HIL technologies.
  • Work with teams on processes, methodologies, and tools.
  • Collaborate with global teams across North America, EMEA, APAC, and LATAM.
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