AFMW - Project Engineer

Ashland Foundry & Machine Works•Ashland, PA

7d•Onsite

About The Position

The Project Engineer is responsible for planning, coordinating, and executing engineering projects that support the production of high-quality castings using both sand molding and investment casting processes. This role serves as a technical bridge between engineering, tooling, metallurgy, manufacturing, quality, and customers, ensuring that new product introductions, process improvements, and cost-reduction initiatives are delivered successfully.

Requirements

Knowledge of metal casting processes and other manufacturing processes such as welding, melting and finishing operations.
Critical Thinking – Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.
Ability to communicate information and ideas in speaking so others will understand.
Ability to establish and maintain effective working relationships with supervisors and senior managers, as well as employees.
Ability to operate a personal computer and secure information from established data processing, spreadsheet, word processing, database and graphics programs.
Ability to express ideas and communicate orally and in writing.
Ability to read, write, speak, understand, or communicate in English sufficiently to perform the duties of this position.
Bachelor’s degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, or related field.
3+ years foundry operations
Hands-on experience with molding systems, induction melting, and alloy solidification
Proficiency in CAD software and simulation tools (e.g., MAGMASOFT, ProCAST)
Excellent problem-solving and analytical skills
Familiarity with additive manufacturing for pattern creation
A combination of education and experience will be considered
Ability to write routine reports and correspondence.
Ability to speak effectively before the employees in the organization, communicate effectively with customers, suppliers and leadership throughout the organization.
The ability to manage schedules, consider resources, and communicate these needs effectively throughout the organization.

Responsibilities

Design, implement, and refine casting processes for various alloys
Develop gating and riser systems to ensure sound castings with minimal defects
Establish and maintain process parameters throughout the foundry operation
Monitor and analyze casting defects; implement corrective actions
Ensure compliance with industry standards and customer specifications
Support metallurgical evaluations and non-destructive testing (NDT) requirements
Provide technical guidance to foundry operators and technicians
Maintain accurate process documentation, work instructions, and quality records
Aid in formulating quotes for new projects
Manage project timelines, budgets, and cross-functional communication with customers and suppliers
Engage with customers and suppliers as needed
Contribute to team effort by accomplishing related results, as needed
Coordinate with department heads and supervisors in resolving production planning and control issues, as needed
Communicate project status and progress on a timely basis
Prioritize projects and coordinate activities with other departments and organizations within and outside the organization
Ensure proper execution of policies and procedures within areas of responsibility
Must have good attendance and be reliable
Support similar engineering functions at the investment casting facility
All other duties as assigned