Process Technician I

Comar•Saddle Brook, NJ

13d•Onsite

About The Position

The Process Technician I is responsible for operating equipment, setting up molds, and establishing process parameters under supervision. This role involves starting up machines to produce quality products within validated molding processes, performing and maintaining safe and efficient tool and machine setups, and troubleshooting quality/part issues. For SQF Certified Sites, additional responsibilities include understanding cGMPs, performing basic sanitation functions, and identifying/addressing food safety and quality issues. The role requires adherence to all plant health, safety, and quality guidelines, including GMPs.

Requirements

High school or equivalent graduate.
Minimum of 2 years of related experience as a Manufacturing Production Operator III or Set Up Mechanic.
Proficient in basic computer use with the ability to learn new systems quickly and efficiently.
Knowledge of raw materials and product quality specifications.
Proficient producing product with molds, mold, and packaging equipment.
Proficient with controlled documents (Work Instructions, Forms, Standard Operating Procedures, Safety & Quality specifications, etc.), preventative maintenance task lists and equipment manuals which pertain to operation of equipment.
An understanding of continuous improvement, six sigma or lean manufacturing concepts.
Self-motivated, conscientious, with a results-oriented mindset.
Good time management, organizational and communication skills to work independently and also in a team environment.
Ability to read and follow verbal and written instructions; write simple correspondence.
Proficient with computers – Can log in to IQ and accurately enter production data and complete production forms (batch record).
Basic math skills - add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, percentages and decimals.
Ability to use measuring devices such as Comparator, Dial indicator, Go/No Go gauges.
Use Quality Control instruments such as calipers, gram scales and magna mike.
Ability to work in a fast-paced manufacturing environment with demonstrated ability to handle and prioritize multiple tasks and demands.
Strong technical aptitude, as well as analytical and problem-solving skills.
Sound judgment - ability to work efficiently with many competing demands.
Effectively present information in one-on-one and small group situations to customers, clients, and other employees of the organization.
Effectively communicate with supervisor.
The ability to read, write, and comprehend information provided.
Stand for most of the work shift.
Use hands and fingers to handle or feel; reach with hands and arms; stoop, crouch, bend, twist, and only occasionally sit.
Lift and/or move up to 10 pounds. Heavier amounts can be moved with assistance of equipment.
Knowledge of and/or previous experience in a manufacturing environment is a plus!

Nice To Haves

Vocational or trade school in related trade.
Pursuing RJG certification.
2+ years of experience working in a manufacturing environment using Injection or Extrusion Blow Molding mold machines.

Responsibilities

Effectively operate equipment as required.
With supervision, set up molds and establish process parameters in various molding machines.
With supervision, start up machines to produce quality product within validated molding processes.
With supervision, operate Injection molding machines and auxiliary equipment to manufacture product.
With supervision, perform and maintain safe and efficient tool and machine set-up, operation, and process capabilities.
With supervision, perform startups including completion of all required quality management system documentation.
With supervision, troubleshoot quality/part issues by confirming plastic conditions and performing root cause analysis.
With supervision, verify process parameters prior to start up and assure process is running to validated parameters.
With supervision, identify machine problems and communicate to maintenance.
With supervision, resolve basic mold issues and/or secondary packing equipment issues.
Work with other molding team members to keep equipment running during breaks and callouts.
Perform thorough product inspections and make appropriate decisions relative to product quality requirements.
Work flexible shifts and overtime as needed and maintain reliable attendance.
Maintain a clean and safe work environment.
Adhere to and communicate to others all plant Health, Safety and Quality guidelines and GMP.
Have a basic understanding of the cGMPs and Good Hygiene Personnel Practices (for SQF sites).
Notify SQF Practitioner and/or Supervisor of any repairs or adjustments that are required (for SQF sites).
Perform Basic Sanitation Functions (for SQF sites).
Perform all duties necessary to meet Company, and or Regulatory Requirements / standards as prioritized by the Company, HACCP, and SQF (for SQF sites).
Notify SQF Practitioner/Quality Manager or any other Management personnel of ANY Food Safety or Quality issues (for SQF sites).
Identify problems relating to Food Safety and the Quality of the raw material, processes, quality system, or safety system (for SQF sites).
Initiate action to prevent the occurrence of nonconformities relating to Food Safety and the Quality of the product, processes, quality system, or safety system (for SQF sites).
Execute and follow the HOLD SOP (for SQF sites).
Controls further processing or delivery of nonconforming product in terms of Food Safety and Quality issues until the deficiency or unsatisfactory condition has been corrected (for SQF sites).
Follow all Food Fraud/food Defense Policies while on company property (for SQF sites).
Adhere to safety policies.
Wear company issued personal protective equipment (PPE) such as uniforms, gloves, hairnets.