Controls Engineer

Johnson Electric Group•Vandalia, OH

9d•Onsite

About The Position

As our next Process Engineering Technician, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste.

Requirements

Minimum 3 years’ experience in JMT assembly or similar manufacturing environments.
Hands‑on experience with PLC programming, troubleshooting, and logic modification (Allen‑Bradley, Siemens, or equivalent preferred).
Experience with industrial vision systems for inspection and verification.
Knowledge of data and signal processing , including interpreting machine outputs for diagnostics and process improvement.
Familiarity with automation systems , robotics interfaces, sensors, and machine control integration.
Understanding of mechanical controls , pneumatics, actuators, and electromechanical systems.
Ability to use measurement equipment during qualification runs.
Strong attention to detail; ensures new processes are robust and well‑documented.
Proactive attitude toward identifying potential waste, safety risks, or quality concerns.
Willingness to adopt and support AI-enabled tools for analysis and improvement.

Responsibilities

Run IQ (Installation Qualifications), OQ (Operational Qualifications), PQ (Performance Qualifications), and FQ (Fixture Qualifications) protocols to qualify products.
Conduct test method validations to ensure new testers meet performance requirements.
Integrate, troubleshoot, and optimize PLC‑based automation systems and electrical controls on production equipment.
Configure and support industrial vision systems used for inspection, error proofing, and quality verification.
Analyze equipment signals, machine data, and sensor outputs; support AI‑assisted predictive maintenance and equipment optimization.
Facilitate prototype builds and document production readiness issues.
Execute and document pilot builds to ensure manufacturing validation.
Create work instructions and support smooth transitions to production.
Verify and optimize cycle times to ensure compliance with engineering estimates.
Train operators on new processes, controls, and automation systems.
Collaborate with cross‑functional teams to resolve issues and enhance manufacturing processes.
Support continuous improvement initiatives aimed at reducing waste, improving automation reliability, and simplifying processes.