Process Engineer- Press

Iochpe-Maxion•Sedalia, MO

About The Position

Maxion Wheels is seeking a Process Engineer for press manufacturing processes. The role analyzes, designs, improves, and optimizes production systems while monitoring, measuring, and controlling manufacturing processes. It supports new product and equipment development, scrap reduction, quality improvement, process capability, training, and documentation. The position conducts time and delay studies, provides technical support to production lines, and implements and controls SPC data. It leads process and equipment modifications, supports APQP and quality systems, manages CAPEX projects, and coordinates cross-functional teams. It also leads root-cause analysis and corrective actions, drives continuous improvement, and develops the technical capabilities of operators, technicians, and engineers. The position is based in a climate-controlled office environment, with regular exposure to the plant environment as needed for communication, training, and coaching. Travel is 5%.

Requirements

Bachelor’s degree in a related field; listed education programs include Management and Engineering.
2–3 years of experience.
Manufacturing and engineering background.
Strong background in stamping processes.
Knowledge of Microsoft Suite.
Strong problem-solving and analytical skills.
Knowledge of SPC, FMEA, and APQP.
Knowledge of Lean Manufacturing and Six Sigma principles.
Mechanical and process design knowledge.
Strong communication and interpersonal skills.
Ability to read prints and use measuring equipment.
Oral and written communication skills in English.
Leadership skills, including the ability to lead remote and cross-functional teams.
Organizational agility and negotiation skills.
Presentation and project management skills.

Responsibilities

Conduct time and delay studies to improve process flow and manpower utilization.
Monitor and measure processes to identify improvement opportunities.
Provide technical support on production lines and implement and control SPC data while supporting troubleshooting.
Lead design modifications to reduce scrap and improve efficiency and productivity.
Define machine and tooling parameters for stable production; optimize processes to improve Cpk and reduce PPM.
Improve equipment safety and parameter repeatability.
Manage CAPEX projects, proposals, and the bidding process; coordinate cross-functional project teams, monitor installation, track project performance, and provide status updates to plant personnel.
Lead APQP activities, including timing, meetings, and customer coordination.
Define control limits and critical or special characteristics; monitor process capability and adjust inspection strategies.
Ensure control of non-conforming product.
Develop and maintain work instructions and process documentation; update documentation during and after APQP.
Create and maintain control plans and inspection plans, and ensure compliance with quality and environmental systems.
Lead root-cause analysis and corrective-action implementation; drive Lean and Six Sigma continuous-improvement initiatives.
Support SMED and process-efficiency improvements; reduce downtime and improve process reliability.
Train operators, technicians, and engineers; develop team technical capability and awareness of quality impacts and risks.