Process Engineer - CNC

Victrex•Bristol, RI

About The Position

TxV Aerospace Composites is seeking a Process Engineer to develop and improve CNC machining processes for thermoplastic composite components. The role focuses on 3- and 5-axis CAD/CAM programming, developing and proving out toolpaths, tooling, fixtures, work holding, and machine setups, and transferring new parts into reliable production. The engineer will collaborate with Production, Quality, and Engineering to address practical machining challenges and improve manufacturing performance. The position includes ownership of assigned manufacturing cells, covering safety, maintenance, calibration, controlled documentation, and operator training. It also supports equipment procurement, commissioning, and validation, with processes required to meet safety, AS9100, and change-control requirements. Victrex describes its purpose as delivering transformational and sustainable solutions to global material challenges. Its culture emphasizes passion, innovation, performance, collaboration, inclusion, continuous learning, and the use of digital and AI-driven solutions. Victrex states that it is committed to reducing its environmental footprint, supporting society through sustainable products, and making a positive impact in local communities. It offers reasonable adjustments during the application process and encourages applications from all sections of the community.

Requirements

  • Hands-on experience with 3- and 5-axis CNC machining and CAD/CAM programming, including programme prove-out and process optimisation.
  • Ability to interpret engineering drawings, CAD models, and tolerances.
  • Practical knowledge of cutting tools, machining parameters, and fixture design.
  • Strong troubleshooting, structured problem-solving, and communication skills.
  • Understanding of lean manufacturing, process control, and safe working practices.

Nice To Haves

  • Manufacturing engineering experience in a CNC environment; recent engineering graduates may be considered if they can demonstrate relevant CNC, CAD/CAM, or internship experience.
  • Experience with thermoplastic composites, AS9100, new product introduction, equipment commissioning, or automation.
  • Knowledge of SolidWorks, Fusion 360, Mastercam, or comparable software.
  • A relevant engineering degree or equivalent manufacturing experience.
  • Recognised CNC qualifications, CAD/CAM certification, or Chartered Engineer status.

Responsibilities

  • Develop, prove out, and optimise 3- and 5-axis CAD/CAM programmes, tooling, fixtures, work holding, and machine setups.
  • Support new product introduction by providing manufacturing input into component design and transferring processes into production.
  • Work with Production and Quality to troubleshoot machining issues, meet drawing and quality requirements, and improve process capability, cycle times, and scrap levels.
  • Take ownership of assigned manufacturing cells, including safety, maintenance, calibration, controlled documentation, and operator training.
  • Support equipment procurement, commissioning, and validation, ensuring processes meet safety, AS9100, and change-control requirements.
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