Process Engineer (Fabrication)

Bonnell Aluminum•Niles, MI

1d•Onsite

About The Position

Bonnell Aluminum is seeking a Process Engineer with a strong background in mechanical engineering and manufacturing. This role requires the ability to manage projects and drive process improvements with minimal supervision. The ideal candidate will possess effective communication skills to coordinate resources and results within the organization. Responsibilities include making significant improvements to designs and processes, mentoring team members, and focusing on increasing the company's profitability.

Requirements

Bachelor’s degree in manufacturing or mechanical engineering.
A minimum of three years of prior relevant experience.
Minimum two years’ Experience in Autodesk Inventor.
Moderate to Advanced Understanding of Mechanical Design, Fits, Weldments, and Assemblies.
Moderate Understanding of Drafting Manufacturing Prints with Tolerances.
Working knowledge and Interpretation of GD&T.
Moderate understanding of machining and fabrication methods and principles.

Nice To Haves

Certified Fanuc Robot Programming Experience.
Allen Bradley PLC and HMI Programming Experience.
General Industrial Controls Experience (Servos, VFD’s, Analog/Digital I/O, etc...)
CNC CAM Experience.
Hydraulic Tooling Design (For CNC Fixtures & Punch Applications)

Responsibilities

Develop manufacturing cost estimates for fabricated aluminum extrusions through manual and automated manufacturing cells.
Provide quotes and feedback to sales and customers.
Design, quote, and implement manufacturing processes using applied technical skills and sound judgment.
Develop automated equipment, tooling costs, and lead times.
Analyze quality defects and ensure that fabricated aluminum extrusions meet customer standards.
Review and interpret manufacturing drawings to evaluate existing process capabilities and constraints.
Apply an understanding of process and equipment failure modes to create reliable systems and processes.
Design electro-mechanical systems for automated equipment using engineering principles and mechanical & electrical know-how.
Specify materials, components, and equipment for manufacturing.
Assemble, program, and support manufacturing systems, such as CNC Machining, Punching, and Bending equipment.
Utilize maintenance knowledge and root cause analysis, including the use of hand tools, welding, power tools, etc.
Manage project schedules and budgets within pre-determined limits.
Create processes, procedures, and standardized work to ensure effective startup and ongoing fabrication of aluminum extrusions.
Prepare engineering reports and requests for capital with justification of ROI.