Process Controls Engineer Biopharma

TekWissen•Portsmouth, NH
•Onsite

About The Position

This is a Technical engineering role providing support to pharmaceutical/biotechnology manufacturing operations, with a primary focus on manufacturing and process automation systems, instrumentation, and equipment. Serves as a technical resource to Operations and supports troubleshooting, technical analysis, technology transfers, projects, process improvements, quality issues, change controls, and lot-release activities. Works closely with Manufacturing, Engineering, and Quality Assurance teams to maintain reliable manufacturing operations and compliance with cGMP, safety, and site requirements.

Requirements

  • Bachelor’s degree in an applicable Engineering field or Computer Science.
  • 5–10 years of experience in pharmaceutical, biotechnology, or equivalent industrial automation environments.
  • Advanced experience with manufacturing and process automation systems.
  • Strong knowledge of instrumentation and automation systems.
  • Hands-on experience troubleshooting manufacturing equipment and automation/control systems.
  • Experience with PI data analysis.
  • Ability to review and troubleshoot automation/control system code.
  • Knowledge of pharmaceutical or biotechnology manufacturing processes.
  • Working knowledge of cGMP requirements and pharmaceutical quality standards.
  • Experience with change control and lot-release processes.
  • Ability to interpret and work with SOPs, Functional Specifications, and Work Instructions.
  • Strong critical-thinking, logical problem-solving, analytical, and technical troubleshooting skills.
  • Experience supporting continuous improvement, technology transfer, and automation projects.
  • Proficiency with Microsoft Office Suite, particularly Outlook, Word, and Excel.
  • Strong communication and collaboration skills.
  • Ability to work effectively with Manufacturing, Engineering, and Quality Assurance teams.
  • Ability to work independently under general supervision.
  • Ability to establish appropriate methods and procedures for achieving technical objectives.
  • Business-fluent English communication skills.
  • Knowledge of safety procedures and ability to identify potential manufacturing safety hazards.
  • Ability to work effectively in a regulated pharmaceutical/biotechnology manufacturing environment.
  • Willingness and ability to participate in on-call support when required.

Responsibilities

  • Provide technical support to manufacturing operations related to process automation systems, instrumentation, and equipment.
  • Troubleshoot manufacturing equipment, automation systems, and control systems to support production requirements.
  • Develop and maintain strong technical knowledge of manufacturing equipment and process automation systems.
  • Support technology transfers, automation projects, process improvements, and other technical initiatives.
  • Assist with the resolution of equipment breakdowns, manufacturing issues, and quality issues.
  • Perform technical analyses, including PI data analysis, to support manufacturing troubleshooting and process improvements.
  • Review and troubleshoot automation/control system code.
  • Provide technical support during normal business hours and participate in an on-call rotation when required.
  • Participate in IPT/JPT meetings and other cross-functional meetings as the Controls representative.
  • Initiate and participate in all aspects of the change control process.
  • Complete change request lot assessments to support lot-release activities.
  • Review SOPs, Functional Specifications, and Work Instructions.
  • Support manufacturing troubleshooting while identifying potential safety hazards and kinetic energy sources.
  • Ensure adherence to cGMP requirements during API manufacturing activities.
  • Report regulatory inspections, serious GMP deficiencies, process deviations, product defects, and related actions to responsible management.
  • Collaborate closely with Manufacturing, Engineering, and Quality Assurance teams.
  • Maintain compliance with assigned training requirements and applicable site procedures.
  • Follow all applicable safety procedures and promote a strong safety culture.
  • Perform other duties as assigned.
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