Postdoctoral Research Associate - Large-Scale Simulations for Additive Manufacturing

Oak Ridge National LaboratoryOak Ridge, TN
Onsite

About The Position

We are seeking a Postdoctoral Research Associate for the development and application of advanced multiphysics simulations, and machine learning (ML) methods relevant to additive manufacturing (AM), virtual manufacturing, material characterization, topology optimization, and real-time sensing. This position resides in the Computational Sciences and Engineering Division (CSED) at Oak Ridge National Laboratory (ORNL). CSED focuses on transdisciplinary computational science and analytics at scale to enable scientific discovery across the physical sciences, engineered systems, and biomedicine and health. It provides foundations and advances in quantum information sciences to enable quantum computers, devices, and networked systems. It develops community applications, data assets, and technologies and provides assurance to build knowledge and impact in novel, crosscut-science outcomes. The candidate will be a postdoctoral researcher within the Multiscale Materials (MsM) group of the Advanced Computing Methods for Physical Sciences Section in CSED. The MsM group is focused on delivering multiscale, multi-fidelity computational models and systems using algorithms and analytics for materials and related physical sciences for a broad range of energy, transportation, and advanced manufacturing applications. The MsM group also develops artificial intelligence (AI) and foundational ML models to accelerate multiscale materials and flow sciences.

Requirements

  • A PhD degree in mechanical engineering, material science, welding engineering or a relevant engineering field with emphasis on computational modeling and simulations within the past 5 years
  • Expertise in the development and application of multi-physics simulations, digital twin, surrogate and reduced-order models and machine learning tools for part qualification and quantification of distortion, residual stress, microstructure and fatigue.
  • Effective interpersonal skills, written and oral communication skills, and strong motivation.

Nice To Haves

  • Demonstrated expertise in multi-physics simulations using Finite Element Methods (FEM) for part qualification and quantification
  • Demonstrated expertise in design and implementation of multi-physics codes for metal AM applications including thermo-mechanical response as well as microstructure and phase transformation response
  • Demonstrated expertise in process development/optimization for digital twin, surrogate and reduced-order models and ML/AI tools applied to macro-scale deformation in AM
  • Experience with multi-physics simulations on high performance computing (HPC) and ML
  • Experience working in a multi-disciplinary research environment

Responsibilities

  • Collaborate within a multi-disciplinary research environment consisting of computational scientists, computer scientists, experimentalists, and engineers/physicists conducting basic and applied research in support of the Laboratory’s missions.
  • Participate in the development of multi-physics simulations with machine learning (ML) methods for modeling and optimization of metallic materials and advanced manufacturing processes.
  • Participate in the design of integrated, scalable numerical methods and uncertainty quantification.
  • Follow team planning, documentation, verification and validation, and manufacturing-material-related simulation quality processes
  • Author peer reviewed papers, technical papers, reports and proposals for internal and external release as well as represent the organization by giving technical presentations in large public forums.

Benefits

  • medical and retirement plans
  • flexible work hours
  • on-site fitness
  • banking
  • cafeteria facilities
  • Prescription Drug Plan
  • Dental Plan
  • Vision Plan
  • 401(k) Retirement Plan
  • Contributory Pension Plan
  • Life Insurance
  • Disability Benefits
  • Generous Vacation and Holidays
  • Parental Leave
  • Legal Insurance with Identity Theft Protection
  • Employee Assistance Plan
  • Flexible Spending Accounts
  • Health Savings Accounts
  • Wellness Programs
  • Educational Assistance
  • Relocation Assistance
  • Employee Discounts

Stand Out From the Crowd

Upload your resume and get instant feedback on how well it matches this job.

Upload and Match Resume

What This Job Offers

Job Type

Full-time

Career Level

Entry Level

Education Level

Ph.D. or professional degree

© 2026 Teal Labs, Inc
Privacy PolicyTerms of Service