PLC Controls Specialist (1st Shift)

Altium Packaging•City of Industry, CA

3d•$39 - $58

About The Position

The PLC Controls Specialist designs, programs, repairs, maintains, and troubleshoots manufacturing and packaging control systems and equipment at Altium Packaging. The role requires strong mechanical and electrical skills, including experience with hydraulics, pneumatics, packaging equipment, material transfers, blow molders, and PLC systems. The specialist inspects equipment, performs manufacturer-specified preventive maintenance, diagnoses malfunctions, and makes repairs or adjustments as needed. Many duties are performed near heat, noise, hydraulic systems, gas, and melted plastic. The specialist works with PLC and HMI systems, production teams, IT, equipment manufacturers, and other maintenance technicians to maintain and upgrade production lines and equipment. The position also supports equipment installations, continuous improvement, troubleshooting and failure analysis, workplace safety, GMP, and audit standards. Weekend or holiday work and reasonable mandatory overtime may be required based on business needs.

Requirements

At least five years of experience in industrial manufacturing controls and automation maintenance.
Experience replacing and configuring PLCs and VFDs.
Electrical/electronic troubleshooting and repair skills.
Experience with basic electrical systems, such as starters, fuses, contacts, and relays.
Experience with electronics such as level probes, flow meters, and drives/VFDs.
Experience using product manuals to understand and perform repairs.
Experience reading and applying schematics, including electrical blueprints with switches, starters, maps, and relays.
Troubleshooting experience, including diagnostics and problem solving.
Strong automation, electrical, and diagnostic skills, with knowledge of network and computer hardware fundamentals.
Ability to use RS Logix 5000, RS Logix 500, RS Logix 5, or similar software for machine troubleshooting.
Basic mathematical skills.
Ability to download and/or modify PLC programs when necessary.
Ability to use a multimeter and work in control panels with up to 480VAC.
Ability to understand symbols on P&IDs and tag references on line layout drawings.
Ability to replace Panelview series HMIs and download applications using the appropriate programs and tools.
Excellent communication skills.
OSHA forklift certification.
Ability to stand and/or walk for extended periods.
Ability to handle, touch, and manipulate equipment and perform repairs with the hands.
Ability to repeatedly stoop, reach, kneel, crouch, bend, climb, and/or twist during the shift as needed.
Proximate and color vision, ability to adjust focus, and ability to see and process computer-generated images on a screen or handheld device.
Ability to occasionally lift and/or carry up to 50 pounds.
Ability to push and/or pull up to 25 pounds.

Nice To Haves

Aptitude for further development of technical skills.

Responsibilities

Design, program, repair, and troubleshoot control systems, including PLC and HMI systems.
Perform preventative maintenance on PLC systems and other production equipment.
Download and save programs for PLC systems on every line for backup purposes.
Upgrade production lines with new equipment and technology.
Install and test manufacturing, packaging, and processing equipment.
Interface with machine tools, special equipment, and test modules; troubleshoot electrical or electronic failures; and modify machines to improve or update them.
Work with IT and equipment manufacturers to troubleshoot and repair control systems.
Inspect, repair, install, modify, and maintain electrical/electronic systems, control circuits, and production equipment.
Develop user interfaces and ensure systems meet safety and efficiency standards.
Troubleshoot and repair pneumatic, hydraulic, and mechanical systems, blow molders, packaging equipment, resin transferring systems, and support equipment.
Work with production to make timely, informed decisions about equipment issues.
Ensure the safety of electrical networks and cables.
Participate in and direct troubleshooting following equipment failures, including failure analysis, problem solving, and prevention.
Support repairs and installations for advanced production and manufacturing equipment.
Maintain machines in optimal processing condition.
Perform mold, pin, and other mechanical changes.
Carry out preventative maintenance and repairs, in addition to planned mechanical maintenance duties.
Participate in continuous improvement while following safe workplace practices.
Develop positive and respectful interactions with managers, supervisors, maintenance technicians, and machine operators.
Perform welding and fabrication as needed.
Perform other duties as required by a supervisor or manager.
Mentor and support less experienced technicians.
Enforce GMP, safety, and audit standards.
Ensure compliance with corporate and plant safety standards and applicable laws and regulations.
Work weekends or holidays and perform reasonable mandatory overtime when required by business needs.