New Product Introduction (NPI) Engineer

NEWAGE INDUSTRIES INC•Southampton, PA

1h•Onsite

About The Position

The New Product Introduction (NPI) Engineer is responsible for leading the implementation of new products from development into full-scale manufacturing. This role ensures that product manufacturing processes, equipment, designs, and documentation are fully validated and ready for operational handoff. The NPI Engineer collaborates cross-functionally with Engineering, Quality, Supply Chain, and Operations to establish robust, repeatable production processes and ensure a smooth transition into ongoing manufacturing. All design work must be executed in accordance with current Quality Management System (QMS) requirements.

Requirements

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
3–7 years of experience in manufacturing engineering, NPI, or product/process development & implementation.
Experience supporting product launches or manufacturing transfers in regulated manufacturing environments.
Strong understanding of manufacturing validation and documentation practices.
Strong problem-solving and root cause analysis skills.
Experience working in cross-functional teams.
Cross-functional project coordination
Strong technical documentation skills
Process development and optimization
Strong communication and organizational skills
Process validation and qualification expertise
Structured problem solving and root cause analysis
Ability to manage multiple NPI projects simultaneously

Nice To Haves

Experience with manufacturing validation methods (e.g., IQ/OQ/PQ).
Knowledge of GMP and clean room manufacturing environments.
Familiarity with quality and manufacturing tools such as: PFMEA, Control Plans, Design of Experiment (DOE).
Knowledge of Lean Manufacturing or Six Sigma principles.
Statistical Analysis (ppk, cpk)

Responsibilities

Lead the introduction of new customer products into manufacturing.
Review customer designs, specifications, and documentation to ensure manufacturability and compliance with internal capabilities.
Lead the introduction of new products from development into manufacturing.
Develop and execute operational implementation plans for product launch and manufacturing readiness of customer projects.
Coordinate cross-functional activities required for product introduction, including engineering, quality, supply chain, and operations.
Define and document manufacturing processes, workflows, and work instructions.
Support design for manufacturability (DFM) and design for assembly (DFA) reviews.
Identify tooling, equipment, fixtures, and infrastructure required for production.
Collaborate with engineering and operations teams to optimize assembly processes and material flow.
Develop and execute validation protocols such as: Process validation (OQ/PQ where applicable), Equipment qualification (IQ/OQ/ where applicable), Test method validation, Installation and setup verification (FAT/SAT).
Support activities related to: First Article Inspection (FAI), Process capability studies, Risk assessments (PFMEA).
Generate and maintain required documentation including: Test reports, Process flow diagrams, Work instructions, Validation reports.
Ensure documentation is complete and ready for operational use.
Plan and execute pilot builds and initial production runs.
Troubleshoot product and process issues during scale up and early manufacturing.
Implement improvements to optimize quality, efficiency, and yield.
Ensure manufacturing processes are stable, documented, and ready for production teams.
Conduct formal handoff of products and processes to Operations.
Train operations personnel on new processes and product requirements.
Provide training and technical support to production teams during ramp-up.
Ensure successful transfer of validated processes to production teams.
Capture lessons learned during projects.
Support ongoing improvements in manufacturing readiness and product launch processes.