New Model Plastics BDM Engineer Intern - Summer 2027 - Smyrna, TN

Nissan Motor Corporation • Smyrna, TN

12d • Onsite

About The Position

Nissan is seeking a New Model Plastics BDM Engineer Intern to join the New Model Plastic BDM Engineering team at its Smyrna, Tennessee manufacturing facility for a 12-week summer program. The team supports in-house production of Plastic Back Door Modules (BDM), from molding individual components through final assembly before shipment to the Trim & Chassis Shop. It plays a critical role in launching new vehicle programs by developing and implementing manufacturing processes.

The intern will analyze new vehicle BDM 3D CAD models and compare designs with existing manufacturing processes to identify gaps, risks, and improvement opportunities. The role also supports reviews of automation and assembly processes, production trials, process tools and documentation, and cross-functional initiatives that advance manufacturing readiness, safety, quality, and efficiency. This position is full-time and performed onsite in Smyrna, TN. Applicants must be enrolled in a related undergraduate program and entering their junior or senior year at the start of the upcoming academic term.

Requirements

• Currently enrolled in an undergraduate degree program in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Mechatronics Engineering, Engineering Technology, or a related field.
• Entering junior or senior year at the start of the upcoming academic term.
• Strong attention to detail and effective verbal and written communication skills.
• Proficiency in AutoCAD and 3D CAD modeling software.
• Basic knowledge of industrial automation and robotic systems, including Fanuc robots.
• Ability to analyze engineering data, identify issues, and develop practical solutions.
• Strong organizational, analytical, and problem-solving skills.
• GPA of 3.0 or above; an official or unofficial transcript must be provided during the application process for verification.
• Ability to perform work onsite in Smyrna, TN.
• Must be legally authorized to work in the United States and provide proof of employment eligibility at hire; Nissan uses E-Verify.

Nice To Haves

• Experience in a manufacturing or production environment through coursework, projects, or prior internships.
• Knowledge of injection molding, assembly processes, or plastics manufacturing.
• Familiarity with lean manufacturing and continuous improvement principles.
• Experience creating engineering drawings, process documentation, or manufacturing layouts.
• Interest in automotive manufacturing, automation, and new model vehicle launches.

Responsibilities

• Analyze new vehicle BDM 3D CAD models and compare product designs with existing manufacturing processes to identify process gaps, risks, and improvement opportunities.
• Review current automation and assembly processes and assist in developing project schedules and implementation plans for new process adoption.
• Coordinate production trials with Plastics Manufacturing, Maintenance, and Engineering teams to validate process readiness.
• Support the design, development, and implementation of process tools, fixtures, production aids, and error-proofing devices to improve safety, quality, and efficiency.
• Assist with process documentation, standard work development, and engineering reports related to new model introductions.
• Collaborate with cross-functional manufacturing teams to support vehicle launches and continuous process improvement initiatives.

Benefits

• Business Synergy Teams (ERGs) and opportunities to build workplace relationships and foster belonging.
• Professional training and development through innovation offerings, seminars, learning platforms, and leadership trainings.

What This Job Offers

• Job Type: Full-time
• Career Level: Intern