Molding Manager - General
About The Position
Hayward Holdings Inc. is the largest manufacturer of residential swimming pool equipment in the world, with a significant presence in the commercial pool market that is continuously growing. Hayward designs, manufactures, and markets a full line of residential and commercial pool and spa equipment including pumps, filters, heating, cleaners, salt chlorinators, automation, lighting, safety, flow control and energy solutions at our company owned facilities. Headquartered in Charlotte, North Carolina, Hayward also has facilities in Tennessee, Arizona, and Rhode Island as well as Canada, Spain, France, Australia, and China. The Injection Molding Manager oversees all injection molding operations, ensuring safe, efficient and high-quality production across a three-shift, 24-hour molding operation. This role leads a Production and Technical management team to drive continuous improvement, critical thinking and problem solving, as well as maintaining departmental molding metrics. The Injection Molding department supplies parts to Blow Molding, Assembly, and other Hayward facilities.
Requirements
- Demonstrated ability to lead people and manage projects.
- Strong understanding of the injection molding process and process development.
- Understanding thermoplastic resins and morphology (material behavior).
- Understanding of plastic part design and injection tooling design for manufacturability.
- Strong troubleshooting, problem solving, and analytical skills.
- Effective communication and interpersonal skills.
- Ability to work collaboratively in a team environment.
- Proficiency with Microsoft Office required.
- Experience with ERP and MES is required.
- Bachelor’s Degree in Plastics Engineering Technology or a related technical field.
Responsibilities
- Lead the Production Manager and Technical Manager directly, and approximately 175 employees indirectly.
- Responsible for overall direction, coordination, and evaluation of a three-shift operation.
- Monitor production metrics, prepare reports, and recommend operational improvements.
- Oversee mold changes and assembly cell changeovers to ensure inventory requirements are met.
- Conduct capacity studies and monitor production capacity; collaborate with commodities to insource/outsource work as needed.
- Drive continuous improvement initiatives, including scrap reduction and increased OEE.
- Collaborate with Engineering, Quality, and Production Planning to support new product launches and problem-solving efforts.
- Ensure part quality meets established specifications.
- Maintain a clean and safe work environment, ensuring all safety devices are functioning properly.
- Coordinate with Maintenance to schedule machine repairs, minimizing downtime and maintaining at least 85% capacity utilization.
- Interprets company policies to employees and enforce safety regulations.
- Support capital equipment planning, including machine upgrades, automation, and auxiliary equipment.
- Work with outside molding vendors to resolve issues during mold/machine setup or repair.
- Operate department using Lean Manufacturing methodologies (Kanban, 5s and continuous improvement).
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What This Job Offers
Job Type
Full-time
Career Level
Manager
