Metallization Technician

Stellant Systems•Loyalsock Township, PA

1d•Onsite

About The Position

The Metallization Technician performs precision metallization, cleaning, and preparation of ceramic components used in high‑power vacuum tubes and Traveling Wave Tubes (TWTs). The role combines fine mechanical handling under a microscope with chemical cleaning, electroplating, and metallizing processes in a contamination‑controlled environment. The technician supports production and engineering to ensure strong adhesion, proper conductivity, and high reliability of metallized ceramics.

Requirements

High school diploma or equivalent.
Strong fine‑motor dexterity and ability to work under a microscope with delicate materials.
Experience working with chemicals, plating processes, or wet‑lab operations.
Ability to read mechanical drawings and follow detailed instructions.
Strong attention to detail, contamination‑control discipline, and documentation accuracy.
Ability to perform basic math for surface area, current density, and solution adjustments.
Able to lift up to 30 lbs. and wear PPE for extended periods.
Experience assembling miniature components under a microscope.
Ability to interpret mechanical drawings and detailed work instructions.
Strong attention to detail and consistency when working with delicate structures.

Nice To Haves

Coursework or degree in Chemistry, Materials Science, or a related field.
Familiarity with chemical analysis methods such as titrations, XRF, AA spectroscopy, or Hull Cell testing.
Knowledge of metallization, plating, brazing, or bonding processes.
Familiarity with AS9100 quality‑management standards.

Responsibilities

Perform metallization processes including chemical cleaning, activation, plating, and deposition on ceramic components.
Handle delicate parts using micro‑tools and microscope work to prevent contamination and defects.
Execute wet‑chemistry tasks such as degreasing, acid/alkaline cleaning, rinsing, and ultrasonic cleaning.
Electroplate components by controlling voltage, current, and time to meet thickness specifications.
Inspect coating quality using XRF and microscope‑level visual inspection.
Maintain and replenish chemical baths based on titrations, pH checks, and lab analysis.
Perform precise fixture and alignment of ceramic parts with micro-level accuracy.
Apply brazing preforms, adhesives, or bonding materials as required.
Follow cleanroom, FOD, chemical‑handling, and ESD procedures.
Document all work, including bath data, thickness results, process steps, and inspection notes.
Coordinate with engineering and production on metallization requirements and process improvements.
Conduct troubleshooting and preventive maintenance on wet lab and plating.
Handle hazardous materials safely using appropriate PPE, support chemical waste compliance.
Prepare metallized components for testing and assist with fixture handling.
Perform other duties as assigned.