Metal Melting Operator - 1st shift

Twin City Die Castings Company•Watertown, SD

About The Position

The Metal Melting Operator ensures TCDC’s die casting operations have a consistent supply of properly prepared, quality molten metal. This hands-on manufacturing role involves operating and monitoring melting furnaces, maintaining metal temperatures and quality, and safely transferring molten metal from furnaces to die cast machines. The work directly affects production efficiency, product quality, and the company’s ability to meet customer commitments. It requires constant awareness, attention to detail, sound judgment, and a strong commitment to safety when working with molten metal.

Requirements

High school diploma or equivalent.
May require some vocational training or job-related coursework.
Ability to read, understand, and follow written work instructions and procedures.
Ability to communicate, read, write, and comprehend verbal instructions, including safety instructions, work instructions, and training, including when language barriers are present.
Knowledge of procedures for using specific equipment or machines to meet quality and quantity standards.
Ability to perform basic measurement and basic math tasks.
Ability to meet the stated physical demands, including continuous standing, pushing and pulling, bending and twisting, reaching, kneeling, climbing, crawling, stooping, repetitive motion, use of vibratory tools, gripping, and handling or grasping.
Ability to work continuously around hot and cold temperature extremes, with functional vision and the ability to discern colors.
Ability to meet PPE requirements; driving is not required.

Responsibilities

Melt, prepare, and safely transfer molten metal to meet the ongoing needs of die casting operations and help prevent production interruptions.
Operate and monitor furnaces, kettles, and related equipment to melt metal and maintain required temperatures and specifications.
Collect molten metal samples, evaluate analysis results, and determine the types and quantities of materials needed to maintain metal specifications.
Drain, move, and transfer molten metal using appropriate equipment, including ladles, hoists, pumps, or other material-handling equipment.
Monitor temperature gauges, air pressure, fuel supplies, and other operating controls, and adjust them as needed to maintain proper melting conditions.
Observe furnace operations, metal color, and fluidity to identify irregularities and address potential issues before they affect metal quality or production.
Remove impurities and surface contaminants from molten metal.
Inspect furnaces and associated equipment for defects, wear, or operating concerns, and report maintenance needs and potential equipment issues.
Follow environmental, health, and safety rules, policies, and procedures, and maintain safe work practices around molten metal.
Perform other duties as assigned.