Mechanical Technician, Opto-Mechanical

Star Catcher•Jacksonville, FL

About The Position

Star Catcher Industries, Inc., located in Jacksonville, Florida, is hiring a Mechanical Technician, Opto-Mechanical to support the development of space-to-space power-beaming spacecraft and the Star Catcher Network, its orbital power grid. The role is responsible for assembling, aligning, integrating, and testing opto-mechanical systems and components used on spacecraft, satellites, and other space-related technologies.

Requirements

  • Associate's degree, technical certificate, or equivalent hands-on experience in a mechanical, manufacturing, or optical discipline.
  • At least four years of experience assembling, aligning, and testing precision mechanical or opto-mechanical hardware in aerospace manufacturing or another relevant industry.
  • Experience aligning optical elements using autocollimators, laser trackers, or interferometers.
  • Proven experience with precision torquing and bonding, potting, and shimming of spacecraft assemblies.
  • Familiarity with laser-safety practices for Class IV laser operations, including controlled-area procedures, eyewear selection, and beam-path control.
  • Ability to read and build to drawings with GD&T.
  • Creative problem-solving skills and the ability to develop innovative solutions to advanced engineering challenges.
  • Ability to communicate effectively and work in a multidisciplinary team.
  • Willingness to follow company standards and procedures.

Nice To Haves

  • Machine-shop experience using manual mills, manual lathes, or CNC equipment to fabricate fixtures and tooling for precision build and alignment.
  • Experience building or operating ground support equipment and handling fixtures for optical hardware.
  • Experience supporting thermal-vacuum, vibration, or optical-performance test campaigns.
  • Expertise in mechanical design principles and CAD software; Autodesk Inventor is preferred.
  • Familiarity with regulations and standards relevant to space missions and operations.

Responsibilities

  • Assemble opto-mechanical systems, sub-assemblies, and support structures using engineering drawings and work instructions.
  • Align optical elements to specified tilt, decenter, and spacing tolerances using laser trackers, autocollimators, and sub-micron position stages.
  • Handle, clean, and install flight optics under contamination-control protocols.
  • Mix and apply flight-qualified epoxies, silicones, and locking compounds to optical mounts while meeting strict outgassing requirements and cure times.
  • Precisely torque flight-hardware fasteners according to engineering drawings and work instructions.
  • Fabricate and modify parts, fixtures, and tooling to support build and alignment operations.
  • Prepare and support opto-mechanical hardware through environmental and optical-performance tests, including test-hardware installation, instrumentation, and alignment checks.
  • Inspect hardware with CMMs and PCMMs, and document nonconformances.
  • Partner with opto-mechanical, mechanical design, thermal, and manufacturing engineers to resolve benchtop clearance issues and improve assembly procedures.

Benefits

  • Comprehensive medical coverage
  • Dental coverage
  • Vision coverage
  • 401(k) retirement plan
  • Life insurance
  • Paid parental leave
  • Other benefits
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