Mechanical Process Engineer

Kaiser Aluminum Warrick • Newburgh, IN

6d • Onsite

About The Position

Kaiser Aluminum Warrick has been on the path of innovation, embracing the latest technologies for almost 60 years! We have revolutionized the industry and lead the way in the development of sustainable aluminum products the you use every day for food and drinks. Our people are the bedrock for our operations. Along with their dedication to excellence and integrity, our people are drivers of continuous improvement who build on new ideas while flourishing within our growing business. We provide opportunities for you to think outside the box and bring creative and progressive solutions to our operations. Our passion for inclusion, diversity and equity is a value at the core of our organization and people. Are you ready to start your journey with us and be the future of Kaiser Warrick Aluminum? Kaiser Aluminum is known around the world for its superior quality. Our secret is what we put into it—innovative thinking, industry-leading reliability, and a world-class commitment to customer service. In short, the same qualities we look for in our people. We are looking for a Mechanical Process Engineer to join Kaiser Aluminum Warrick Operations in Newburgh, Indiana! The Mechanical Process Engineer is a critical interface between production, maintenance, quality, and engineering, directly impacting process stability, quality, throughput, and scrap reduction. This position provides technical leadership for, coatings application, tension leveling, wet section processing, and coatings curing operations, while driving sustainable process improvements.

Requirements

• Bachelor’s degree in Material Science Engineering, Mechanical Engineering, Chemical Engineering, or a related engineering discipline.
• Strong understanding of continuous-web manufacturing processes, including strip tension control, mechanical leveling systems, coatings, fluid systems, and thermal processing.
• Ability to apply statistical methods and SPC tools to process control and improvement.
• Excellent analytical and root‑cause problem‑solving skills.
• Ability to work in a manufacturing environment: noisy, hot, cold, elevated platforms, and occasional outdoor conditions.
• Proficient with Microsoft Word, Excel, and PowerPoint.
• Willingness to work non‑standard shifts, including weekends or holidays, as business needs require.

Nice To Haves

• 3-5 years of experience in process engineering within coil coating, metals processing, rolling, or continuous manufacturing.
• Experience with tension levelers, strip shape control, flatness optimization, and coatings applications.
• Working knowledge of SPC, process capability analysis, and continuous improvement methodologies.
• Strong communicator at the shop floor, and in the conference room, working among multiple cross-functional. professional groups to drive successful results.
• Root cause problem‑solving experience in high‑volume manufacturing environments.
• Demonstrated ability to communicate technical concepts clearly across operations, maintenance, and leadership teams.

Responsibilities

• Provide process improvements to safely meet Warrick Operations’ business plan for cost, quality, delivery, and safety.
• Serve as the process owner for Coil Coating Lines, including: Tension leveler process and strip shape control, Coatings application processes, Wet section chemical processes, Oven curing and thermal process control.
• Function as a technical problem solver, applying engineering principles and manufacturing experience to troubleshoot mechanical and process issues and develop sustainable fixes.
• Combine process knowledge with statistical analysis tools to refine process control limits, monitor performance, and reduce variability of finishing, customer sensitive characteristics.
• Own and maintain process guidance, including control plans, and standard operating conditions for leveling, coating weight, chemistry, temperature, speed, and cure.
• Troubleshoot process excursions with flatness, surface quality, or other coating-specific concerns with the mindset of root cause, and countermeasures to prevent reoccurrence.
• Use Data driven, and structured root‑cause methodologies to identify process gaps and drive corrective actions.
• Collaborate with production, quality, and maintenance teams to improve equipment reliability, mechanical alignment, and process capability.
• Support development trials for new alloys, gauges, coatings, and process changes, including documentation, validation, and risk assessment.
• Lead and participate in multi‑discipline improvement teams focused on yield, quality, scrap reduction, energy efficiency, and throughput optimization.
• Work to eliminate waste through enhanced process control, reliability improvements, and monitoring systems while ensuring processes remain in control and meet customer requirements.
• Assist production and maintenance with day‑to‑day equipment and process challenges as needed.

Benefits

• Industry leading compensation program.
• 401K options that begin vesting day 1.
• First-rate vacation plan for valuable work-life balance.
• Relocation assistance for new team members.
• Employee resource groups.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level