Mechanical Integrity Consultant III - Charlotte, NC

ATS FAMILY•Charlotte, NC

4d•Remote

About The Position

Applied Technical Services (ATS) is seeking a Mechanical Engineer with at least five years of experience in Finite Element Analysis (FEA) using SolidWorks Simulation. The role supports analysis, testing, and validation of mechanical systems and structures, including evaluating structural, thermal, fatigue, and vibration performance and making engineering recommendations to improve performance, reliability, and safety. Responsibilities include developing and analyzing 3D models and assemblies, performing and validating FEA simulations, supporting product development, documenting engineering methods and results, reviewing designs against standards and engineering practices, investigating mechanical failures, and contributing to design optimization and verification. The position collaborates with engineering, project, manufacturing, and customer stakeholders to resolve technical challenges. The posting describes the position as full-time and located in the Ballantyne area of Charlotte, North Carolina. However, its Work Conditions section describes primarily remote work, occasional office attendance coordinated in advance, flexible hours, and duties associated with a part-time report-review role. It also states that the Senior Consultant will not communicate directly with clients and that questions and findings must be routed through the assigned Project Manager. ATS provides the software, hardware, and access required for assigned work. Applicants must be U.S. Persons because the role involves access to information subject to U.S. export controls under ITAR. Applicants must pass a drug screen and have a valid driver’s license with a clean driving record. ATS is an Equal Opportunity and Affirmative Action Employer.

Requirements

Bachelor’s degree in Mechanical Engineering from an accredited institution.
Minimum of five years of hands-on FEA experience using SolidWorks Simulation.
Strong understanding of linear and nonlinear static analysis, fatigue analysis, thermal analysis, modal and vibration analysis, buckling analysis, and contact and assembly interactions.
Proficiency with SolidWorks CAD modeling and drawing development.
Knowledge of mechanics of materials, strength of materials, structural design, material properties, and failure modes.
Experience generating professional engineering calculations and technical reports.
Strong written and verbal communication skills.
Ability to manage multiple projects and meet deadlines.
Ability to learn and comply with company policies and procedures.
Must pass a drug screen and have a valid driver’s license with a clean driving record.
Must qualify as a U.S. Person under the stated ITAR-related eligibility requirement.

Nice To Haves

Professional Engineer (PE) license or Engineer Intern (EIT) certification.
Experience with pressure vessels, tanks, lifting devices, piping systems, or industrial equipment.
Familiarity with ASME, API, AISC, AWS, and related industry standards.
Experience with other FEA software such as ANSYS, Abaqus, or Inventor Nastran.
Experience supporting manufacturing, inspection, or field engineering projects.
Analytical thinking and problem-solving ability.
Attention to detail and engineering accuracy.
Technical report writing skills.
Project management and coordination skills.
Ability to communicate complex engineering concepts to technical and non-technical stakeholders.

Responsibilities

Develop and analyze 3D models and assemblies using SolidWorks.
Perform FEA simulations using SolidWorks Simulation to evaluate structural integrity, stress distribution, deflection, fatigue life, and thermal performance.
Validate analytical models through testing, calculations, and engineering judgment.
Support product development from concept through manufacturing and field implementation.
Generate engineering reports documenting assumptions, methodologies, results, and recommendations.
Review designs for compliance with applicable industry standards and engineering best practices.
Collaborate with design engineers, project managers, manufacturing personnel, and customers to resolve technical challenges.
Conduct root cause analysis of mechanical failures and recommend corrective actions.
Assist with material selection, weld evaluations, and design optimization.
Support prototype testing, inspection activities, and design verification programs.
Participate in design reviews and provide technical guidance to project teams.
Route questions, clarifications, technical comments, and findings through the assigned Project Manager; the Senior Consultant will not engage in direct client communications.