Materials Physicist – Non-Destructive Evaluation (NDE)

The Aerospace Corporation•El Segundo, CA

8d•$100,300 - $175,900•Onsite

About The Position

The Aerospace Corporation is the trusted partner to the nation’s space programs, solving the hardest problems and providing unmatched technical expertise. As the operator of a federally funded research and development center (FFRDC), we are broadly engaged across all aspects of space— delivering innovative solutions that span satellite, launch, ground, and cyber systems for defense, civil and commercial customers. When you join our team, you’ll be part of a special collection of problem solvers, thought leaders, and innovators. Join us and take your place in space. Physical Sciences Laboratories (PSL) supports the effective and timely development and operation of national security systems through scientific research and the application of advanced technologies. PSL has more than 150 specialized laboratories used to test, analyze, and troubleshoot virtually every aspect of rocket and satellite system design, development, construction, deployment, and operation. The expertise of the laboratories’ technical staff allows PSL to stay abreast of new technological developments and program support issues associated with rapidly evolving space systems. The Materials Science Department within the Space Materials Laboratory is seeking a well-qualified individual for the role of Materials Physicist – Non-Destructive Evaluation (NDE). In this program-facing role, you will develop advanced non-destructive inspection (NDI) techniques for mission-critical launch vehicle and spacecraft components. You will serve as a trusted technical advisor, ensuring mission assurance through comprehensive data analysis, technical reviews, and clear communication of complex findings to program stakeholders and decision-makers. This role involves conducting forward-looking research to address emerging materials characterization challenges for next-generation aerospace systems while maintaining close collaboration with USSF, NRO, and commercial space programs. This position may be filled at the Senior Member of Technical Staff or Research Scientist depending on the selected candidate's qualifications and experience. The selected candidate will be required to work full-time, on-site at our facility in El Segundo, CA.

Requirements

Masters degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline
A minimum of three (3) years of progressive professional engineering or scientific experience post bachelor's degree, demonstrating a proven track record of technical leadership, innovation, and the ability to solve complex technical challenges
Strong foundation in aerospace materials science, structural mechanics, and the physical principles underlying non-destructive inspection techniques
Demonstrated proficiency in performing and interpreting results from one or more NDI techniques, including but not limited to: radiographic testing (RT), ultrasonic testing (UT), eddy current testing (ET), infrared thermography (IRT), and/or visual inspection methods
Creative thinking and innovative approaches to problem solving
Capability to learn new relevant science and engineering knowledge
Willingness to travel occasionally and work outside normal business hours to support program needs (approximately 20% travel or as required)
Ability to obtain and maintain a security clearance, which is issued by the US government. U.S citizenship is required to obtain a security clearance
5+ years of industry work experience
Expert-level knowledge of nondestructive evaluation principles, physics, and multiple NDI techniques (radiography, ultrasonics, eddy current, thermography, or other relevant modalities)
Demonstrated mastery in performing and interpreting NDI inspections of aerospace materials including composites, metals, adhesive bonds, and complex assemblies
Comprehensive knowledge of NDI safety protocols, regulations, and best practices for industrial inspection operations

Nice To Haves

Ph.D. degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline
Experience developing and qualifying non-destructive inspection (NDI) methodologies for composite, metallic, or advanced material systems, including technique validation, procedure documentation, and performance verification
Measurement and signal processing skills using various programming languages, i.e., Python, C++, Labview, etc.
Experience designing custom inspection fixtures and automated test systems, including mechanical design, motion control integration, and rapid prototyping for NDI research applications
Evidence of peer-reviewed journal publications in relevant technical areas
Experience with the Intelligence Community
A current and active TS/SCI security clearance, which is issued by the U.S. government is strongly preferred.

Responsibilities

Serve as technical advisor to USSF, NRO, and commercial space programs, ensuring mission assurance through expert review of inspection data, manufacturing documentation, and technical assessments that inform critical program decisions
Partner with program offices and technical teams to present inspection findings, risk assessments, and recommendations to support mission success and structural integrity verification
Develop and validate advanced NDI techniques for mission-critical launch vehicle and spacecraft components, including methods based on radiography, ultrasonics, eddy current, thermography, and other inspection modalities
Conduct applied research in materials characterization and NDI science to solve emerging inspection challenges and enable next-generation aerospace systems
Perform hands-on inspection of flight hardware and conduct field evaluations at manufacturing and launch sites
Lead cross-functional teams in laboratory testing, failure investigations, and technical reviews to ensure structural integrity and mission success

Benefits

Comprehensive health care and wellness plans
Paid holidays, sick time, and vacation
Standard and alternate work schedules, including telework options
401(k) Plan — Employees receive a total company-paid benefit of 8%, 10%, or 12% of eligible compensation based on years of service and matching contributions; employees are immediately eligible and vested in the plan upon hire
Flexible spending accounts
Variable pay program for exceptional contributions
Relocation assistance
Professional growth and development programs to help advance your career
Education assistance programs
An inclusive work environment built on teamwork, flexibility, and respect