2026 Materials Physicist – Non-Destructive Evaluation (NDE)

The Aerospace Corporation•El Segundo, CA

8d•$100,000 - $140,000•Onsite

About The Position

The Aerospace Corporation is the trusted partner to the nation’s space programs, solving the hardest problems and providing unmatched technical expertise. As the operator of a federally funded research and development center (FFRDC), we are broadly engaged across all aspects of space— delivering innovative solutions that span satellite, launch, ground, and cyber systems for defense, civil and commercial customers. When you join our team, you’ll be part of a special collection of problem solvers, thought leaders, and innovators. Join us and take your place in space. Physical Sciences Laboratories (PSL) supports the effective and timely development and operation of national security systems through scientific research and the application of advanced technologies. PSL has more than 150 specialized laboratories used to test, analyze, and troubleshoot virtually every aspect of rocket and satellite system design, development, construction, deployment, and operation. The expertise of the laboratories’ technical staff allows PSL to stay abreast of new technological developments and program support issues associated with rapidly evolving space systems. The Materials Science Department within the Space Materials Laboratory is seeking a well-qualified individual for the role of Materials Physicist – Non-Destructive Evaluation (NDE). In this role, you will work alongside senior technical staff to develop and apply advanced non-destructive inspection (NDI) techniques for mission-critical launch vehicle and spacecraft components. You will support mission assurance through data analysis and technical reviews, while conducting applied research to address emerging materials characterization challenges for next-generation aerospace systems. This role offers the opportunity to expand your NDI expertise across multiple modalities while collaborating with USSF, NRO, and commercial space programs. Highlights of our lab's capabilities can be seen here: Virtual Tour The selected candidate will be required to work full-time, on-site at our facility in El Segundo, CA.

Requirements

Masters degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline (pursuing or conferred within last 12 months)
0-1 year industry experience
Strong foundation in aerospace materials science, structural mechanics, and the physical principles underlying non-destructive inspection techniques
Demonstrated experience in performing and interpreting results from one or more NDI techniques through academic research, laboratory coursework, or professional work, including but not limited to: radiographic testing (RT), ultrasonic testing (UT), eddy current testing (ET), infrared thermography (IRT), and/or visual inspection methods
Creative thinking and innovative approaches to problem solving
Strong capability to learn new relevant science and engineering knowledge
Willingness to travel occasionally and work outside normal business hours to support program needs (approximately 20% travel or as required)
Ability to obtain and maintain a security clearance, which is issued by the US government. U.S. citizenship is required to obtain a security clearance.

Nice To Haves

Ph.D. degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline with research focus on nondestructive evaluation or materials characterization (pursuing or conferred within last 12 months)
Research or professional experience developing and qualifying non-destructive inspection (NDI) methodologies for composite, metallic, or advanced material systems, including technique validation, procedure documentation, and performance verification
Measurement and signal processing skills using various programming languages, i.e., Python, C++, Labview, etc.
Experience with experimental fixture design, CAD modeling, and prototyping using 3D printing or machine shop fabrication for research applications
Evidence of peer-reviewed journal publications in relevant technical areas
Demonstrated use of machine learning based approaches to scientific data analysis
Experience with the Intelligence Community
A current and active TS/SCI security clearance, which is issued by the U.S. government is strongly preferred. U.S. citizenship is required to obtain a security clearance

Responsibilities

Support the development and validation of advanced NDI techniques for mission-critical launch vehicle and spacecraft components, including methods based on radiography, ultrasonics, eddy current, thermography, and other inspection modalities
Conduct applied research in materials characterization and NDI science to solve emerging inspection challenges and enable next-generation aerospace systems
Support mission assurance through analysis of inspection data, manufacturing documentation, and technical assessments for USSF, NRO, and commercial space programs
Perform hands-on inspection of flight hardware and conduct field evaluations at manufacturing and launch sites
Contribute to laboratory testing, failure investigations, and technical reviews to ensure structural integrity and mission success
Develop expertise in new NDI modalities through mentorship and hands-on training with senior technical staff

Benefits

Comprehensive health care and wellness plans
Paid holidays, sick time, and vacation
Standard and alternate work schedules, including telework options
401(k) Plan — Employees receive a total company-paid benefit of 8%, 10%, or 12% of eligible compensation based on years of service and matching contributions; employees are immediately eligible and vested in the plan upon hire
Flexible spending accounts
Variable pay program for exceptional contributions
Relocation assistance
Professional growth and development programs to help advance your career
Education assistance programs
An inclusive work environment built on teamwork, flexibility, and respect