Research Associate – Non-Destructive Evaluation (NDE)

The Aerospace Corporation•El Segundo, CA

7d•Onsite

About The Position

The Aerospace Corporation, operator of a federally funded research and development center (FFRDC), is seeking a Research Associate – Non-Destructive Evaluation (NDE) to join the Physical Sciences Laboratories (PSL), specifically within the Materials Science Department of the Space Materials Laboratory. In this hands-on role, you will execute advanced Non-Destructive Inspection (NDI) techniques on mission-critical launch vehicle and spacecraft components, supporting senior technical staff in technique development and validation. You will contribute to mission assurance through hands-on inspections, data collection and analysis, and oversight of laboratory NDI systems and operations. This role involves supporting programs for USSF, NRO, and commercial space agencies while applying and expanding your expertise in state-of-the-art NDI methods and materials characterization. This position may be filled at the Research Associate II or Research Associate III level.

Requirements

Bachelor's degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline
1+ years of professional experience performing non-destructive inspections in aerospace, defense, manufacturing, or research laboratory environments
Demonstrated proficiency in performing and interpreting results from multiple NDI techniques, including but not limited to: ultrasonic testing (UT), eddy current testing (ET), radiographic testing (RT), infrared thermography (IRT), acoustic microscopy, and/or visual inspection methods
Strong technical background in materials science, physics, or engineering including knowledge of structural materials and the physical principles underlying non-destructive inspection techniques
Proven ability to operate, maintain, troubleshoot, and calibrate analytical instrumentation independently
Experience with proper handling, documentation, and test result recording for materials and specimens
Ability to work independently with minimal supervision after initial onboarding and training on laboratory-specific procedures
Willingness to travel occasionally and work outside normal business hours to support program needs (approximately 10-20% travel or as required)
Ability to obtain and maintain a Secret security clearance
U.S. citizenship is required to obtain a security clearance
Demonstrated technical depth in materials testing, instrumentation, or NDI methods through graduate research or professional experience (for Research Associate III)
Experience coordinating laboratory operations, maintenance activities, or compliance programs (for Research Associate III)

Nice To Haves

Master's degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline
NDT/NDI Level II or Level III certification in one or more methods (UT, ET, PT, MT, RT, IRT) through ASNT, employer-based programs, or equivalent certification bodies
Experience leading or coordinating laboratory operations, equipment maintenance programs, or calibration management systems
Measurement and signal processing skills using various programming languages, i.e., Python, MATLAB, C++, LabVIEW, etc.
Experience with data acquisition systems, instrumentation control, and automated testing platforms
Experience designing and fabricating custom NDI fixtures and automation systems, including CAD/machine drawings, motion control hardware (encoders, actuators), and additive manufacturing (3D printing)
Demonstrated use of machine learning or advanced data analysis approaches to NDI signal processing
Experience working with EHS, quality assurance, or metrology organizations in laboratory or manufacturing environments
Experience with aerospace or defense NDI applications including composites, adhesive bonds, or advanced material systems
Experience with the Intelligence Community
A current and active Secret or higher security clearance

Responsibilities

Perform non-destructive inspections on mission-critical launch vehicle and spacecraft components using ultrasonic testing, eddy current, acoustic microscopy, thermography, and other advanced inspection techniques
Operate, maintain, and troubleshoot NDI instrumentation including ultrasonic systems, eddy current equipment, acoustic microscopes, thermography systems, and associated test and measurement electronics
Collect, analyze, and document inspection data to support applied research activities in materials characterization and NDI science
Contribute to mission assurance by conducting inspections, analyzing measurement data, and preparing technical reports for USSF, NRO, and commercial space programs
Lead laboratory operations activities including organization, equipment calibration coordination, inventory management, and compliance with quality standards in collaboration with internal EHS and metrology teams
Collaborate with senior technical staff and cross-functional teams to support field evaluations, failure investigations, and technical assessments
Work independently after onboarding to execute inspection programs and maintain operational readiness of NDI capabilities

Benefits

Comprehensive health care and wellness plans
Paid holidays, sick time, and vacation
Standard and alternate work schedules, including telework options
401(k) Plan — Employees receive a total company-paid benefit of 8%, 10%, or 12% of eligible compensation based on years of service and matching contributions; employees are immediately eligible and vested in the plan upon hire
Flexible spending accounts
Variable pay program for exceptional contributions
Relocation assistance
Professional growth and development programs to help advance your career
Education assistance programs
An inclusive work environment built on teamwork, flexibility, and respect