Manufacturing Quality Project Analyst-Large Assembly

Rehlko•Sheboygan, WI

7d•Onsite

About The Position

The Manufacturing Quality Project Analyst will be the first responder for day-to-day quality issues on large generator assembly lines producing power systems for data center customers. The role is responsible for fast, well-documented responses to quality events so products ship on time and engineering resources can focus on long-term improvement. The analyst responds to daily Andons, verifies and inspects units, investigates quality holds, screens suspect parts, and documents supplier costs through supplier DMRs. The role also submits problem reports and design change requests, supports root cause and corrective action investigations, and uses line data to identify process improvements. The position is onsite Monday through Friday in Sheboygan, Wisconsin. Applicants must be authorized to work in the United States without requiring new or transferred visa sponsorship now or in the future.

Requirements

Bachelor's degree in engineering, engineering technology, business, supply chain, or a related field preferred.
Associate's degree with equivalent two years of quality experience accepted.
At least two years of experience in quality, manufacturing, or operations within a manufacturing environment.
Ability to read and interpret engineering drawings and specifications.
Working knowledge of nonconformance, containment, and root cause analysis processes.
Strong proficiency in Microsoft Excel and ability to analyze and clearly present data.
Strong organizational and communication skills, with the ability to manage multiple open issues to closure.
Ability to work onsite in Sheboygan, Wisconsin, and support production on the floor.
Must be authorized to work in the United States without requiring new or transferred visa sponsorship now or in the future.

Nice To Haves

Experience in large equipment or generator assembly.
Working knowledge of SAP, preferably QM or MM modules.
Experience writing supplier DMRs/SCARs or managing RMAs.
Familiarity with Lean and Six Sigma tools; Yellow or Green Belt preferred.
Union experience.
CQIA, CQT, or equivalent quality certification.

Responsibilities

Respond to quality Andons on the line, assess issues, and drive immediate containment and disposition.
Verify and inspect units against drawings, specifications, and customer requirements.
Screen suspect parts and materials, document results, and segregate nonconforming product.
Investigate quality holds, define affected populations, and drive holds to timely disposition and release.
Write and manage supplier-caused nonconformance DMRs in SAP; partner with Supplier Quality on RMAs and supplier cost recovery.
Maintain accurate, traceable records of holds, nonconformances, and dispositions.
Submit problem reports and design change requests with clear data, evidence, and recommended actions.
Track problem reports and change requests through implementation and verify effectiveness on the line.
Support root cause and corrective action (RCCA/8D) investigations with data collection, analysis, and action tracking.
Track and report quality metrics, including Andons, holds, DMRs, and first-pass yield, and identify trends and top issues.
Support process improvement projects and Kaizen events to reduce recurring quality events.
Work with Operations, Engineering, Supply Chain, and Supplier Quality to resolve issues and improve outcomes.