Manufacturing Industrial Engineer

Butcher Power ProductsSacramento, CA

About The Position

The Manufacturing Industrial Engineer is a senior individual contributor responsible for analyzing, designing, and continuously improving the end-to-end production flow across the mechanical assembly facility. This role applies industrial engineering principles to eliminate waste, reduce cycle time, and increase throughput. The ideal candidate brings 7+ years of hands-on manufacturing engineering experience, a proven track record of measurable operational improvement, and ideally significant experience designing or launching a manufacturing facility or production line from the ground up. The role owns the efficiency and flow of the complete production value stream: Parts Incoming to Assembly to Testing / QC to Shipping.

Requirements

  • B.S. in Industrial Engineering or closely related engineering discipline.
  • 7+ years of IE or manufacturing engineering experience in a mechanical assembly environment.
  • Hands-on proficiency in VSM, time study, line balancing, and standard work development.
  • Strong data analysis and visualization skills (Excel, Power BI, or equivalent).
  • Experience building production schedules and modeling capacity.
  • Ability to read mechanical drawings and interpret BOMs.
  • Demonstrated record of driving change through influence, not authority.
  • Familiarity with ERP / MES systems.

Nice To Haves

  • Experience designing or launching a new manufacturing facility or production line from the ground up (strongly preferred).
  • Lean Six Sigma Green Belt or Black Belt.
  • Experience in high-mix / low-volume or mixed-model assembly environments.
  • Familiarity with ISO 9001 QMS requirements.
  • ERP / MES experience (SAP, NetSuite, JobBoss, or similar).
  • Discrete-event simulation experience (Arena, FlexSim).
  • AutoCAD or equivalent for facility layout work.

Responsibilities

  • Conduct value stream mapping, time studies, and capacity analyses across all production stages; translate findings into actionable improvements in workstation layout, routing, and material flow.
  • Lead or contribute to facility and floor layout design, including workstation placement, material flow paths, point-of-use storage, and aisle configuration to support efficient production at scale.
  • Develop and maintain the master production schedule in collaboration with department managers; model capacity scenarios and recommend priority adjustments to protect on-time delivery.
  • Partner with the receiving manager to ensure material flow from dock to point-of-use is timely and traceable; quantify schedule impact of inbound shortages or non-conformances.
  • Establish and document standard work, takt time, and operator balance charts for assembly operations; identify and resolve bottlenecks in coordination with the assembly manager.
  • Analyze test cell utilization and rework rates; work with quality management to reduce cycle time through improved test sequencing and failure feedback loops.
  • Align finished goods completion timing with outbound freight windows; monitor dock-to-ship cycle time and surface systemic delays to the shipping manager.
  • Initiate and facilitate kaizen events, 5S programs, and waste-reduction projects across the value stream; track and report cost and time savings delivered to the Plant Manager.
  • Build and maintain the operational performance dashboard; present throughput, cycle time, yield, and delivery metrics to department managers and the Plant Manager with root-cause commentary.
  • Lead daily and weekly production cadence meetings; serve as the integrating function between departments to surface and resolve sequencing conflicts, resource gaps, and handoff failures.
  • Evaluate workstation ergonomics and tooling adequacy; recommend changes that improve both safety and efficiency in collaboration with EHS and department managers.
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