Manufacturing Engineer

Senior Flexonics GA Precision•Franklin, WI

24d

About The Position

Senior Flexonics GA Precision is seeking a detail-oriented and innovative Manufacturing Engineer for its Franklin, United States location. The engineer serves as a technical focal point for manufacturing operations, translating design requirements into efficient production processes. Working with cross-functional teams, the role optimizes manufacturing methods, supports product quality, and drives continuous improvement. The position provides technical support for manufacturing projects, develops APQP-based documentation, plans equipment and tooling, validates processes, supports new product introductions, and addresses manufacturing and quality issues. The engineer also works with suppliers and internal teams to improve processes, manage engineering changes, and support the company’s quality, safety, and cost objectives.

Requirements

Bachelor’s degree in Mechanical Engineering preferred, or a minimum of 5 years of manufacturing engineering experience.
Proficiency in Advanced Product Quality Planning (APQP) and Visual Work Instructions (VWI) development.
Strong knowledge of manufacturing process planning, tooling design, and cellular manufacturing concepts.
Experience with Root Cause and Preventive Action (RCPA) methodologies.
Solid understanding of geometric tolerances and technical drawing interpretation.
Excellent written and verbal communication skills.
Strong analytical and problem-solving abilities.
Ability to work effectively in collaborative, team-oriented environments.
Proficiency with CAD/CAM software and manufacturing documentation systems.
Knowledge of quality management systems and continuous improvement principles.

Nice To Haves

Background in aerospace manufacturing or related industries.
Familiarity with aerospace materials such as Titanium, Inconel, Aluminum, Stainless Steel, and tool steel.
Experience with Lean or Six Sigma methodologies.
Swiss style CNC lathe experience.
Project management experience or certification.
Supplier process development and quality improvement experience.
Experience leading cross-functional manufacturing improvement teams.

Responsibilities

Serve as the primary technical resource for assigned manufacturing projects and ensure compliance with customer specifications and internal quality requirements.
Develop manufacturing documentation following APQP practices, including Visual Work Instructions (VWI) and Work Combination Sheets (WCS).
Plan and design equipment, tooling, and cellular manufacturing concepts for assigned areas.
Validate manufacturing processes against customer and internal requirements while maintaining cost targets.
Create clear work instructions for detail parts.
Perform and document machining, grinding, EDM, and automation processes.
Conduct Root Cause and Preventive Action (RCPA) analysis to eliminate causes of nonconforming products.
Support New Product Introduction (NPI) through initial manufacturing cycle assistance and process validation.
Identify, implement, and drive cost-reduction ideas as part of multidisciplinary improvement teams.
Review production drawings and recommend solutions to product, tooling, and process challenges.
Coordinate and support tooling design for manufacturing and assembly processes.
Provide technical data and relevant information to support the quoting process.
Collaborate with suppliers to develop processes and resolve manufacturing issues.
Ensure engineering changes are documented and implemented.
Maintain an organized, clean, and safe work area and adhere to quality practices and safety standards.
Perform related duties as assigned and support organizational initiatives.