Manufacturing Engineer - Weekend Shift

Johnson Controls•San Antonio, TX

About The Position

Johnson Controls is seeking a results-driven Manufacturing Engineer to lead initiatives that establish and sustain stable, efficient production flow. The role applies Lean Manufacturing and Continuous Improvement methodologies and develops and optimizes machines and equipment for the production floor. The successful candidate combines technical expertise with hands-on problem-solving and process improvement skills. The position works with production, quality, maintenance, and engineering teams to improve operational performance, support new product introduction, and ensure production readiness. It also involves maintaining process documentation, monitoring production metrics, troubleshooting issues, and training production staff in Lean tools and improved manufacturing practices.

Requirements

  • Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering, or a related field.
  • Proven experience in a manufacturing environment with a focus on process improvement.
  • Strong knowledge of Lean Manufacturing and Continuous Improvement methodologies.
  • Experience designing, developing, or modifying manufacturing equipment and tooling.
  • Hands-on experience with production line optimization and process stabilization.
  • Strong analytical and problem-solving skills.
  • Ability to work independently and lead cross-functional initiatives.
  • Strong communication and leadership skills.
  • Ability to manage multiple projects and priorities.
  • Hands-on mindset focused on practical implementation on the shop floor.
  • Continuous learning attitude and drive for operational excellence.

Nice To Haves

  • Certification in Lean, Six Sigma (Green Belt or higher), or equivalent.
  • Experience with automation, industrial equipment, or robotics.
  • Familiarity with CAD software for equipment design.
  • Knowledge of manufacturing KPIs such as OEE, takt time, cycle time, and throughput.
  • Experience with PLCs or control systems.
  • Bilingual English/Spanish.

Responsibilities

  • Lead the design and implementation of stable production flows using Lean principles and Continuous Improvement tools.
  • Analyze manufacturing processes and identify opportunities to reduce waste and improve efficiency and cost savings.
  • Drive improvement initiatives using Kaizen, 5S, Value Stream Mapping, root cause analysis, and standard work.
  • Develop, design, and improve manufacturing equipment, tooling, and processes to support production requirements.
  • Collaborate with production, quality, maintenance, and engineering teams to improve operational performance.
  • Support new product introduction and ensure production readiness.
  • Establish and maintain process documentation, work instructions, and standard operating procedures.
  • Monitor production performance metrics, including OEE, yield, and downtime, and implement corrective actions.
  • Lead troubleshooting and implement long-term corrective and preventive actions.
  • Ensure compliance with safety, quality, and environmental standards.
  • Train and mentor production staff on Lean tools and improved manufacturing practices.
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