Manufacturing Engineer

TBS Companies•Sun Prairie, WI

37d•Onsite

About The Position

The Manufacturing Engineer is responsible for developing the value stream within each work cell and implementing LEAN operating characteristics such as standard work, 5S, set-up reduction, continuous improvement, operator training, job rotation, and defining operational metrics for the GEMBA.

Requirements

Demonstrated ability to communicate with all levels of the organization in a professional and timely manner.
Ability to read and interpret instructional manuals and SOPs.
Strong analytical and problem solving skills.
Proficient understanding of LEAN tools such as value-stream mapping and establishing work standard.
Must have valid driver's license.
Bachelor's of Science degree in Mechanical, Manufacturing or Industrial Engineering.
1-5 years' experience in a LEAN manufacturing environment.
Ability to read, write, analyze, and communicate in English required.
Communicate with other departments and upper management in a timely manner.
Ability to respond to common inquiries or complaints from teammates in every level of the organization in a professional manner.
Ability to effectively collect and present information to all teammates whether production or management.

Nice To Haves

Must be able to have flexibility to interact with all 3 shifts.

Responsibilities

Create/update work instructions and standard work for assigned cells.
Work with operators to document their processes, study operations and work practices for improvements, and document findings.
Quantify process improvements in terms of additional throughput, ergonomics, reduction in non-value added activity, set up reduction time, and quality improvements.
Work with operators to identify work center improvements.
Analyze setup procedures for each assigned work area, documenting the current state and defining set up reduction opportunities, measure and implement.
Implement a 5S process within each work cell; engaging operators in this practice.
Promote a lean culture by leading kaizen events, hosting formalized training, and managing the improvement of the company’s manufacturing process.
Create, improve, document, and sustain process improvements and be an advocate for change.
Promote all Safety and 5-S policies and procedures; help run clean and safe work cells.
Research and develop proposals for new equipment and machinery.
Prepare cost justifications and payback analysis.
Contract with outside services firms for machine installation and set-up.
Supports the Operations teams to deliver the measurable results as defined.