Manufacturing Engineer

Senior plc•Franklin, WI

24d•Onsite

About The Position

Senior Flexonics GA Precision is seeking a detail-oriented, innovative Manufacturing Engineer to serve as a technical focal point for manufacturing operations at its Franklin, United States location. The role translates design requirements into efficient production processes and works with cross-functional teams to optimize manufacturing methods, ensure product quality, and drive continuous improvement. The position supports manufacturing excellence and the delivery of high-quality products to customers. The engineer serves as the primary technical resource for assigned manufacturing projects and ensures compliance with customer specifications, internal quality requirements, and cost targets. The role includes developing manufacturing documentation in accordance with APQP practices; planning equipment, tooling, and cellular manufacturing concepts; supporting new product introduction and process validation; investigating and preventing nonconformances; and collaborating with suppliers and improvement teams. The engineer also reviews production drawings, supports quoting, coordinates tooling design, and ensures engineering changes are documented and implemented. The employee is expected to maintain a clean, organized, and safe work area and follow applicable quality and safety practices.

Requirements

Bachelor's degree in Mechanical Engineering preferred, or a minimum of 5+ years of manufacturing engineering experience.
Proficiency in APQP and development of Visual Work Instructions (VWI).
Strong knowledge of manufacturing process planning, tooling design, and cellular manufacturing concepts.
Experience with Root Cause and Preventive Action (RCPA) methodologies.
Solid understanding of geometric tolerances and technical drawing interpretation.
Excellent written and verbal communication skills.
Strong analytical and problem-solving abilities.
Demonstrated ability to work effectively in collaborative, team-oriented environments.
Proficiency with CAD/CAM software and manufacturing documentation systems.
Knowledge of quality management systems and continuous improvement principles.

Nice To Haves

Background in aerospace manufacturing or related industries.
Familiarity with aerospace materials such as titanium, Inconel, aluminum, stainless steel, and tool steel.
Experience with Lean or Six Sigma methodologies.
Swiss-style CNC lathe experience.
Project management experience or certification.
Supplier process development and quality improvement experience.
Experience leading cross-functional manufacturing improvement teams.

Responsibilities

Serve as the primary technical resource for assigned manufacturing projects, ensuring compliance with customer specifications and internal quality requirements.
Develop manufacturing documentation using APQP practices, including Visual Work Instructions (VWI) and Work Combination Sheets (WCS).
Plan and design equipment, tooling, and cellular manufacturing concepts for assigned areas.
Validate that manufacturing processes meet customer and internal requirements while maintaining cost targets.
Create clear and concise work instructions for detail parts.
Perform and document processes including machining, grinding, EDM, and automation.
Conduct Root Cause and Preventive Action (RCPA) analysis to eliminate causes of nonconforming products.
Support New Product Introduction (NPI) through initial manufacturing cycle assistance and process validation.
Identify, implement, and drive cost-reduction ideas as part of multidisciplinary improvement teams.
Review production drawings for technical content and recommend solutions to product, tooling, and process challenges.
Coordinate and support tooling design for manufacturing and assembly processes.
Provide technical data and relevant information to support the quoting process.
Collaborate with suppliers to develop processes and resolve manufacturing issues.
Ensure engineering changes are properly documented and implemented.
Maintain an organized, clean, and safe work area while adhering to quality practices and safety standards.
Perform related duties as assigned and support organizational initiatives.