Manufacturing Engineer DC - Casting
Magna International•Birmingham, AL
•Onsite
About The Position
Position Summary We are seeking a skilled and results-driven Manufacturing Engineer with die casting experience to support and improve manufacturing operations. The Manufacturing Engineer will be responsible for optimizing production processes, improving product quality, reducing costs, and supporting continuous improvement initiatives within a high-volume die casting environment. The ideal candidate will possess strong technical expertise in die casting processes, tooling, automation, process development, and problem-solving methodologies.
Requirements
- Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related technical field.
- Minimum of 3 years of manufacturing engineering experience in a die casting environment.
- Strong understanding of aluminum, zinc, or magnesium die casting processes.
- Experience with process optimization, tooling, and manufacturing equipment.
- Knowledge of Lean Manufacturing and continuous improvement methodologies.
- Experience with root cause analysis and corrective action processes.
- Proficiency with Microsoft Office applications and engineering documentation systems.
- Strong communication, organizational, and project management skills.
- Ability to work effectively in a cross-functional manufacturing environment.
Nice To Haves
- 5+ years of manufacturing engineering experience in automotive or high-volume manufacturing.
- Experience with APQP, PPAP, PFMEA, Control Plans, and SPC.
- Familiarity with robotics, automation systems, and vision inspection systems.
- Experience with CAD software such as SolidWorks, AutoCAD, or Creo.
- Six Sigma Green Belt or Black Belt certification.
- Knowledge of IATF 16949 and ISO 9001 quality systems.
Responsibilities
- Develop, implement, and optimize die casting manufacturing processes to achieve safety, quality, delivery, and cost objectives.
- Support launch activities for new products, including process development, equipment selection, tooling validation, and production readiness.
- Analyze production data and identify opportunities to improve efficiency, productivity, cycle times, scrap rates, and overall equipment effectiveness (OEE).
- Lead root cause investigations and corrective actions utilizing structured problem-solving tools such as 8D, 5 Why, Fishbone, and PFMEA.
- Collaborate with Quality, Production, Maintenance, Tooling, and Supply Chain teams to resolve manufacturing issues.
- Develop and maintain process documentation including work instructions, process flow diagrams, control plans, and standard operating procedures.
- Support die casting tooling design reviews, modifications, and preventative maintenance initiatives.
- Evaluate and implement automation, error-proofing (poka-yoke), and continuous improvement projects.
- Participate in capital equipment projects, including specification development, installation, validation, and startup support.
- Ensure compliance with safety, environmental, and quality standards.
- Provide technical support and training to production personnel as needed.
- Support customer requirements and participate in audits when required.
Benefits
- Engaging and dynamic environment
- Support and resources for employee success
- Exciting, varied responsibilities
- Wide range of development prospects
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
