Maintenance - (2pm-10pm)

Orion Castings•Grafton, WI

6d•Onsite

About The Position

Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide. As Maintenance, you are required to perform maintenance, rebuild and repair work on all equipment in the facility to support production needs. You must display a high skill level in one or more of the following electrical / electronics, pneumatics & hydraulic systems, millwright; with the ability to work with and train others.

Requirements

Knowledge of basic machine operation (lathes, drills, grinders, boring mills, rotary mill, vertical and horizontal mills) a plus
ID/OD micrometer, depth and height gages, thread gages, all measuring/gaging instruments associated with Tool and Die Maintenance and Repair
Must have a complete understanding in one or more of the following: hydraulics and pneumatics, PLCs, and electrical/electronic systems (single, 3 phase & low voltage control circuits)
Must have the ability to read and interpret blueprints and schematics
Must have some previous welding experience including arc and MIG welding
Must be willing to keep up with changing technology
Requires a positive attitude and good interpersonal skills
Must be willing to embrace new technology and change. Willing to constantly seek improvement.
Must possess and apply 5s methodology
Good written and verbal communication skills. Must be able to read, understand and execute written directives
Must possess good math skills
Must possess good mechanical skills
Must maintain a good attendance record
3 to 5 years Maintenance experience in a manufacturing environment
Maintenance Technician requires a high school diploma or GED.

Nice To Haves

Die Cast or Plastic Ejection Molding experience a plus
A maintenance journeyman certificate or vocational/technical training is desired

Responsibilities

Robotic and CNC recovery, including worn tool replacement.
Troubleshoot Fanuc CNC controls.
Troubleshoot ABB and Fanuc robotic systems.
Perform DCM and CNC lubrication checks.
Perform PMs on down equipment.
Move dies, die components, and materials to and from the shop floor to the Tool Room using a forklift
Organize the mold storage area, putting dies and trim dies into its designated space
Complete assembly and disassembly of dies under supervision
Understand and use die manuals to assemble dies correctly
Use simple measuring tools and operate tool room equipment (e.g. drill press, band saw)
Be able to safely address simple issues that arise in die cast machines including changing cores, cleaning of dies and die components as well as de-flashing the dies
Complete die repairs as needed
Perform trim die repair and maintenance
Make simple die components and fixtures
Remove hung castings from dies on Die Cast machines.
Responsible for troubleshooting electrical control circuits and repairing and maintaining all electrical systems in the facility
Troubleshoot, repair, and maintain all hydraulic and pneumatic systems as needed
Responsible for repairing gas fired and electrical furnaces and making sure they are properly maintained on a routine basis. You will also be repairing transformers, buss bars, water tower, pumps, and compressors as needed.
Capable of assisting or repairing PLC hardware for Die Cast and other plant equipment
Responsible to successfully complete all required safety training, including Lock/Out Tag/Out Training
Maintenance Techs will also repair water cooling systems and plant air systems when required. Repair/rebuild all parts of a die cast machine, gear reduction units, and forklifts
Must follow all safety rules and policies as set forth by OSHA guidelines and Orion Castings policies and procedures as outlined in the employee manual
Follow the requirements of the Quality Policy, ISO/TS system, and procedures and participate in the Continuous Quality processes.
Maintain a clean and safe work environment and report any unsafe conditions in a timely manner
Perform other associated duties, functions or work as may be needed or assigned to continue the productive operation of the company.