Maintenance Inspector

TPC Group•Houston, TX

10d•Onsite

About The Position

Under the direct responsibility of Inspection Supervision, the HNO Maintenance Inspector shall act as a Lead Unit Inspector. The role is responsible for ensuring the mechanical integrity of fixed mechanical equipment within their assigned unit. This includes pressure vessels, storage tanks, piping and piping components (e.g., valves), filters, heat exchangers, heaters, boilers, relief devices, platforms, ladders, handrails, and structures. The primary objective is to ensure that plant equipment is fit for new and/or continued service. This responsibility applies to all phases of fixed mechanical equipment, including design, procurement, fabrication, receipt and storage, installation, commissioning, operation, maintenance, and decommissioning.

Requirements

Holds API 510 and 570 for a minimum of 5 years
Minimum 10 years inspection field experience in a chemical plant or refinery
Must be able to climb ladders
Cannot have acrophobia or claustrophobia (tower, vessel, boiler, tank)
Able to carry 50 pounds
Must have a valid TWIC Card or ability to acquire
Must have a valid Driver’s License to travel to both sites
Must be computer literate in Microsoft Word, Excel, Access, and Drawing TrueView
Must be knowledgeable with the following codes and practices NBIC, ASME B16.5, 1, B31.3, Sect I, II, V, VIII, IV, API 510, 520, 521, 560, 570, 571, 572, 574, 576, 577, 578, 579, 582, 583, 620, 650, 651, 653, 2000, 2201, 2218 and an understanding of various ASTM, NFPA and NACE standards
Must have a thorough working knowledge of DOT and Coast Guard Regulations
Must have at least 1 year experience in PCMS as an administrator
Must be literate in CMMS Oracle

Nice To Haves

API 653
CWI or CAWI
Level II or III PT, MT, UTT
Film Interpretation

Responsibilities

Perform all visual inspections, write reports and update PCMS
Analyze UT data in PCMS
Follow and PSSR all MOCs affecting the MI program
Address process/operational questions, concerns, etc.
Maintain relief valve data
Initiate deferrals of all fixed equipment (if needed) and track to completion
Remain in constant communication with operations, maintenance, and engineering
Ensure all MI procedures are adhered to
Perform Temporary Repair Inspections
Inspect and stamp all bundles (new and old)
Develop and review ITP’s for upcoming turnarounds, shutdowns, cleanings, outages, projects, maintenance work, etc
Identify potential CUI areas and make recommendations as needed
Perform tank leg inspections
Perform ladder, handrail and platform inspections
Follow all fixed equipment jobs from start to completion, including maintenance work, capital projects, turnarounds, etc.
Ensure all final construction packages are correct and complete
Spot check fabrication and material (MTRs). Ensure that material adheres to TPC Gem Specifications for the service
Review all x-rays performed and witness all pressure tests
Review and approve WPS, PQR and WPQ
Verify proper insulation and painting have been completed
Ensure code compliance
Read and follow P&IDs, Construction Drawings, Inspection Isometrics, and Civil Drawings without assistance
Capable of sketching piping isometrics
Experience in circuitizing piping systems
Develop and follow repair plans and scopes of work
Report out on KPIs