Machine Operator

Bay Insulation Systems•San Marcos, TX

3d•Onsite

About The Position

The Machine Operator supports efficient production flow in a metal building insulation laminating operation. The position safely sets up and operates laminators and band saws, interprets production work instructions, and ensures materials and processes meet customer specifications. The operator provides direction to General Laborers during machine setup and is accountable for production quality, documentation accuracy, and inventory control. The role supports safe, continuous operations, production efficiency, and cost control through accurate tracking of materials, waste, and productivity. Work is performed in a manufacturing and warehouse environment with exposure to fiberglass insulation materials and standard warehouse conditions. Safety glasses and OSHA-compliant safety-toed footwear must be worn in production and warehouse areas. Dust masks are available at the employee’s discretion; hearing protection is not required. The position involves standing, walking, bending, and lifting throughout the shift, including the ability to lift up to 50 pounds.

Requirements

High school diploma or equivalent.
At least 1 year of experience in manufacturing, warehouse, or material handling operations is preferred.
Valid forklift certification or ability to obtain certification upon hire.
Ability to read and interpret work instructions.
Strong attention to detail.
Excellent communication and teamwork skills.
Basic computer proficiency and familiarity with inventory management systems.
Ability to lift up to 50 pounds and safely perform duties in a production environment.
Demonstrated commitment to maintaining a safe, organized, and productive workplace.

Nice To Haves

Experience with fiberglass insulation, facing materials, or metal building insulation manufacturing.

Responsibilities

Perform daily machine safety inspections and complete safety checklists.
Conduct scheduled daily, weekly, and monthly preventative maintenance.
Set up machines, including glue tab alignment, compression settings, glue and tape application, and run speed adjustments.
Operate laminators and band saws according to established safety and quality standards.
Perform compliance testing, including glue application and compression recovery measurements.
Maintain production records, including quantities produced, waste, and downtime.
Support truck loading and unloading as needed.
Stage and supply materials in the correct order, quantity, and specification to maintain continuous laminator and band saw operations.
Ensure the safe and proper storage, labeling, and handling of raw and finished goods.
Prepare, package, and process outgoing shipments according to customer and carrier requirements.
Confirm fiberglass insulation and facing materials are staged and ready before order transitions.
Maintain accurate inventory records through physical counts and system updates.
Record material movements in the ERP or inventory management system.
Conduct quality control checks for product specifications, labeling accuracy, and documentation completeness.
Maintain records of third-party audit results related to glue application and compression recovery measurements.
Ensure fiberglass insulation stacks are aligned and stacked straight to maintain stability and prevent tipping hazards.
Follow safety protocols and promptly report unsafe conditions or equipment issues.
Keep work areas, aisles, and storage zones clean and organized, and free from debris, empty pallets, and packaging waste.
Assist production and shipping personnel as needed to support on-time order fulfillment and efficient workflow.
Handle hazardous or special materials under supervision and in accordance with safety regulations.
Perform other duties as assigned by supervision or management.