Machine Operator (Nights 6:55p-7a)

Genpak LLCMadison, IN
Onsite

About The Position

The Machine Operator will be responsible for operating Thermoformers, ensuring product quality, and maintaining a safe work environment. This role involves performing routine checks, making adjustments to machinery, and completing necessary documentation. The operator will work under the guidance of a shift supervisor and report to the production manager.

Requirements

  • Stationary standing: 100% of the shift.
  • Walking: 60% of the shift.
  • Touching/Handling Product: 100% of the shift.
  • Sitting: 5% of the shift.
  • Using Controls/Tools: 10% of the shift.
  • Reaching-(Hand & Arm): 75% of the shift.
  • Shifting/Twisting/Rotating core: 100% of the shift.
  • Climb or Balances: 5% of the shift.
  • Stoop, Kneel, Crouch or Crawl: 10% of the shift.
  • Talk or Hear: 100% of the shift.
  • Smell: 5% of the shift.
  • Ability to lift: 25 pounds/Max.
  • Employees may wear corrective lenses (with protective safety over glasses) PPE or use our Safety Prescription Program.
  • Must have close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.

Nice To Haves

  • Powered Industrial Truck Certificate (In house training and licensing).
  • Lockout/Tagout Certifications. (In house training and licensing).

Responsibilities

  • Operate all six Thermoformers within defined specifications without assistance.
  • Recognize and report heating/cooling problems on all machines immediately.
  • Start up and shut down all Thermoformers unassisted.
  • Perform necessary adjustments to machinery without assistance.
  • Check and fill oilers on trim press and Thermoformers at the start of the shift.
  • Perform roll changes with minimal scrap.
  • Operate micro phaser and ballerina control panels to obtain readings and make adjustments.
  • Read instrumentation gauges to record 'heat reading' on each machine.
  • Perform quality checks (burning, cold cracking, and registration) per roll.
  • Learn and execute proper packaging for each product type (boxes, poly bags).
  • Stock packaging material (boxes, poly bags, foam rolls) at the beginning of a production run.
  • Produce product with the correct width, gauge, and weight.
  • Be able to use a fire extinguisher.
  • Understand and accurately complete required paperwork: first piece inspection, production log.
  • Seek assistance to resolve issues and get machines back in operation.
  • Possess well-rounded knowledge of the quality of all products.
  • Maintain housekeeping, keeping all areas free of debris.
  • Recognize and identify problems with machines and/or material through data collection and interpretation.
  • Apply troubleshooting techniques to issues as they arise and seek help when needed.
  • Interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
  • Differentiate between 'good' and 'bad' quality.
  • Comply with all safety rules, regulations, and policy procedures.
  • Report any unsafe practices and/or conditions to their Supervisor.
  • Maintain floor safety discipline by interceding with fellow employees engaged in rule violations or unsafe activities.
  • Communicate to Management employees who persist in violations of safety rules and/or procedures.
  • Wear required personal protective equipment (PPE) properly and report any defective PPE.
  • Report all near misses, accidents, injuries, including Muscular Skeletal symptoms or disorders.
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